Manufacturer defect – California Lemon Law blog

If your vehicle’s backup camera suddenly flips, goes black, or fails when you shift into reverse, you are not alone. Ford Motor Company have identified two major safety defects affecting more than 1.7 million vehicles due to rearview camera failures that increase the risk of accidents.

Recall #1 — Rearview Image Flips or Inverts

NHTSA Campaign: 26V123000
Vehicles Affected: 889,950

Affected Models

2020–2022 Ford Escape
2020–2022 Lincoln Corsair
2020–2024 Lincoln Aviator
2020–2024 Ford Explorer

What’s the Problem?

The image displayed on the center screen may flip or invert when the vehicle is placed in reverse. Drivers may see a distorted or incorrect rear view, making it difficult to judge distance or detect obstacles. This defect violates federal rear visibility requirements and significantly increases the risk of a crash when backing up.

Safety Standard Involved

The vehicles fail to comply with Federal Motor Vehicle Safety Standard No. 111 (Rear Visibility), which requires a clear and accurate rear camera image while reversing.

Recall Status

Fix: Still under development
Owner notification letters: Begin April 17, 2026
Final repair notice: Expected Q2 2026
Ford Recall Number: 26C11

Recall #2 — Rearview Camera May Shut Down Completely

NHTSA Campaign: 26V124000
Vehicles Affected: 849,310

Affected Models

2021–2026 Ford Bronco
2021–2024 Ford Edge

What’s the Problem?

The vehicle’s Accessory Protocol Interface Module (APIM) may overheat and shut down. When this happens, the rearview camera image may not appear at all.

A blank camera screen when reversing can prevent drivers from seeing pedestrians, vehicles, or objects behind them.

Recall Status

Fix: Software update
Repair method:
- Dealer service
- Over-the-air (OTA) update
Owner notification letters: Begin March 30, 2026
Ford Recall Number: 26S09

Why These Recalls Matter

Rearview cameras are not just convenience features — they are federally mandated safety systems designed to prevent:

Backover pedestrian accidents
Collisions with objects or vehicles
Injuries in parking lots and driveways

When these systems malfunction, drivers lose a critical safety tool.

Both recalls involve failures of the same safety function:

Drivers cannot reliably see what is behind the vehicle while reversing.

California Lemon Law — When a Recall Becomes a Legal Case

A recall alone does not automatically qualify a vehicle as a lemon. However, you may have a California Lemon Law claim if:

✔ The camera problem continues after multiple repair attempts
✔ The defect substantially impairs vehicle safety
✔ The manufacturer cannot fix the issue within a reasonable time
✔ Your vehicle is still under warranty

Backup camera failures are often considered serious safety defects, especially when they affect visibility and accident risk.

Free Legal Help for California Drivers

If your recalled Ford continues to have rearview camera problems, you do not have to fight the manufacturer alone.

California Lemon Law attorneys can:

Review your repair history
Determine eligibility
Handle the claim process
Negotiate directly with Ford

Most claims are handled at no cost to the vehicle owner.

Get a Free Case Review Today

Rearview camera defects can put you and your family at risk. If your Ford vehicle has ongoing camera issues related to these recalls, you may qualify for compensation under California law.

Contact us today for a free Lemon Law case evaluation.

Ford Motor Company has expanded a significant safety recall affecting certain plug-in hybrid vehicles after discovering that additional high-voltage battery cells may be susceptible to failure. The recall impacts thousands of Ford Escape and Lincoln Corsair plug-in hybrid vehicles and raises concerns about sudden loss of power and potential fire risk.

The expanded recall is listed under NHTSA Campaign Number 26V-091 and covers approximately 24,690 vehicles nationwide.

What Vehicles Are Affected?

The recall applies to:

2023–2025 Ford Escape Plug-In Hybrid (PHEV)
2023–2026 Lincoln Corsair Plug-In Hybrid

These vehicles may contain high-voltage battery cells manufactured before updated supplier quality controls were implemented in October 2024. This action expands earlier recalls addressing the same underlying battery defect.

What Is the Battery Problem?

According to Ford and the National Highway Traffic Safety Administration (NHTSA), certain high-voltage battery cells may develop an internal short circuit due to manufacturing variability.

Investigators determined that inconsistencies during battery production may create microscopic defects inside the battery cell. These defects can damage the separator layer between the cathode and anode — a critical safety component designed to prevent internal electrical contact. If the separator becomes compromised, the battery cell may fail.

Safety Risks Associated With the Defect

A battery internal short circuit can lead to serious safety issues, including:

Sudden shutdown of the vehicle’s propulsion system
Display of a “Stop Safely Now” warning message
Loss of motive power while driving
Battery thermal venting
Increased risk of vehicle fire

Ford states that steering, braking, and lighting systems remain functional during a propulsion shutdown, but loss of power while driving significantly increases the risk of a crash or injury.

Why the Recall Was Expanded

Ford previously issued recalls (24V-954 and 25SC4/25V-789) covering vehicles with battery cells manufactured before April 1, 2023.

However, continued investigation revealed that the issue extended beyond the originally identified production window.

After reviewing field reports and conducting battery tear-downs and manufacturing analysis, Ford determined that battery cells produced until additional supplier quality controls were implemented on October 10, 2024 may also be vulnerable.

As of February 10, 2026:

Two battery venting incidents were reported in Europe outside the original recall population.
Ford reports no known U.S. incidents, accidents, or injuries related to the expanded population.

Warning Signs Drivers May Experience

Drivers experiencing a battery failure may notice:

A red “Stop Safely Now” message displayed on the instrument cluster
Sudden loss of propulsion power
Warning alerts related to the hybrid system

If this message appears, drivers should safely pull over as soon as possible.

What Owners Should Do Right Now

Because a permanent repair is still being developed, Ford has issued interim safety instructions.

Owners are advised to:

Use “Auto EV” mode only
Limit battery charging to 80% capacity
Follow instructions provided in owner notification letters

Ford expects interim notification letters to be mailed beginning March 6, 2026, with additional letters sent once a final repair becomes available.

Recall Information

Manufacturer Recall Number: 25SC4
NHTSA Campaign Number: 26V-091000
Expanded Recalls: 24V-954 and 25V-489
Vehicles Affected: Approximately 24,690

This recall expands on an earlier battery defect investigation affecting Ford plug-in hybrid vehicles. You can read our previous analysis here:

Battery Cell Problems In Ford Escape & Lincoln Corsair Plug-In Hybrids

The Ford Transit is one of the most widely used vans in California, serving everyone from small business owners and contractors to delivery fleets and shuttle operators. While it is commonly viewed as a commercial vehicle, many Ford Transit owners are surprised to learn that California Lemon Law protections may still apply, especially when serious safety defects or recalls are involved.

Recent recalls affecting 2023–2024 Ford Transit models and certain 2026 Ford E-Transit vehicles raise important questions about owner rights and warranty protections under California law.

Recent Ford Transit Recalls

2023–2024 Ford Transit – Engine Cross-Member Recall

Ford Recall Number: 26S04
NHTSA Campaign Number: 26V-061

Ford has issued a safety recall affecting certain 2023–2024 Ford Transit vehicles related to the engine cross-member. According to the recall, a defect in the cross-member may compromise vehicle structural integrity. Depending on the severity, this type of defect can impact vehicle safety, drivability, and long-term reliability.

Structural or frame-related defects are particularly serious because they can:

Affect vehicle stability
Increase the risk of component failure
Reduce the vehicle’s overall safety in everyday driving conditions

2026 Ford E-Transit – High-Voltage Battery Hardware Recall

Ford Recall Number: 26S05
NHTSA Campaign Number: 26V-062

Ford has also issued a recall impacting certain 2026 Ford E-Transit vehicles involving the high-voltage battery pack. The issue stems from missing washers on internal battery bolts, which may lead to:

High electrical resistance
Electrical arcing
Potential battery system malfunction

Defects involving high-voltage battery systems are especially concerning in electric vehicles, as they can affect vehicle performance, charging reliability, and overall safety.

Is the Ford Transit Considered a Commercial Vehicle Under California Lemon Law?

While the Ford Transit is often used for business purposes, commercial use alone does not automatically exclude a vehicle from California Lemon Law coverage.

Under the Song-Beverly Consumer Warranty Act, commercial vehicles may qualify for Lemon Law protection if specific criteria are met.

Key Factors That Determine Eligibility

A Ford Transit may be covered under California Lemon Law if:

The vehicle is new or used but still under the manufacturer’s warranty
The defect substantially affects use, value, or safety
The manufacturer or dealer is unable to repair the defect after a reasonable number of attempts
The vehicle is registered in California

For commercial vehicles, two additional factors are especially important:

1. Vehicle Weight

Many Ford Transit models fall under 10,000 pounds GVWR, which keeps them within the scope of Lemon Law protections for commercial vehicles.

2. Fleet Size

Small business owners are often covered if they own or lease no more than five commercial vehicles registered in California. Larger fleets may be subject to different rules.

Why Recalls Matter in Lemon Law Claims

A recall alone does not automatically qualify a vehicle as a lemon. However, recalls can be strong supporting evidence when:

The defect is safety-related
Repairs are unsuccessful or temporary
The vehicle spends excessive time out of service
The issue continues after recall repairs are completed

For owners of 2023–2024 Ford Transit vans or 2026 E-Transit vehicles, repeated issues related to the engine crossmember or high-voltage battery system may strengthen a Lemon Law claim if the problem cannot be permanently resolved.

What Ford Transit Owners Should Do

If your Ford Transit or E-Transit is experiencing ongoing problems related to a recall or warranty defect:

Keep copies of all repair orders and service records
Document how long the vehicle is out of service
Note whether the same issue continues after repairs
Confirm whether the vehicle is still under factory warranty

California Lemon Law may entitle eligible owners to a buyback, replacement vehicle, or cash compensation, depending on the circumstances.

Final Thoughts

The Ford Transit is not automatically excluded from California Lemon Law protections simply because it is commonly used as a commercial vehicle. Owners of affected 2023–2024 Ford Transit vans and 2026 E-Transit vehicles should be aware that recurring defects — especially those involving structural components or high-voltage battery systems — may give rise to legal remedies under California law.

If recall-related problems persist despite multiple repair attempts, it may be time to explore your rights under the California Lemon Law.

Volvo Cars has decided that there may be a safety defect affecting a small number of 2025 Volvo EX30 vehicles. The potential issue involved the high-voltage battery. Although there have been no reported incidents, warranty claims, or service reports in the United States, the company is taking precautionary steps to reduce any possible safety risk while a permanent repair is developed.

The concern centers on the vehicle’s high-voltage battery cells. According to Volvo, a manufacturing process deviation may result in the formation of lithium plating growth inside certain battery cells. Over time, this condition can increase the risk of an internal short circuit, which in rare circumstances could cause the battery to overheat.

If such a short circuit were to occur, it could lead to a thermal event, meaning excessive heat and, in extreme cases, the possibility of fire. While this scenario is considered unlikely, Volvo determined the issue warranted a safety recall out of an abundance of caution.

Drivers may receive a warning if a problem develops. In affected vehicles, a battery overheating message would appear in the Driver Information Module, alerting the driver to the condition.

Volvo first became aware of the issue in July 2025, after receiving a report of potential high-voltage battery cell overheating outside the United States. The company launched an internal investigation, which was later escalated to its Critical Concern Action Process. After technical analysis and risk assessment by the Critical Concern Management Team, Volvo concluded that the issue could present an increased risk to motor vehicle safety. On December 26, 2025, the decision was made to issue a safety notification recall.

While the investigation continues, Volvo has issued interim guidance for affected owners. Customers are being advised to limit battery charging to a maximum of 70 percent state of charge and to avoid parking their vehicles indoors or near structures. These recommendations are intended to reduce battery stress and minimize potential risk until a final remedy is available.

Volvo is currently developing a permanent service solution. Future production has already been updated to include a new high-voltage battery variant designed to eliminate the condition. Owner notification letters are expected to be mailed beginning February 23, 2026, at which point dealers will provide further instructions.

This recall is identified by Volvo recall number R10355 and National Highway Traffic Safety Administration campaign number 26V-001.

If you own a 2025 Volvo EX30 and receive a recall notice, following the interim guidance and staying in contact with your dealer is the best course of action while the final repair is completed.

Subaru has decided that a safety defect could affect certain 2026 Subaru Forester vehicles. According to Subaru, some vehicles were built with an incorrect or improperly oriented rear gate stay bracket, which could cause the rear hatch support stay to suddenly detach — without any warning to the driver or passengers.

What Is the Defect?

The problem involves the rear gate stay bracket, a component that helps support the rear hatch when it is open. Affected vehicles may have:

An incorrect rear gate stay bracket, or
A bracket that was installed in the wrong orientation

Either condition can cause the rear gate stay to detach unexpectedly during use.

Why This Is Dangerous

If the rear gate stay detaches without warning, the rear hatch can suddenly lose support. This creates a serious risk of:

Head and upper-body injuries
Crush injuries to hands or arms
Potential injuries to children, passengers, or anyone loading cargo

How Subaru Discovered the Problem

October 28, 2025: During in-process inspection, Subaru found a vehicle built with an incorrect rear gate stay bracket.
Additional inspections revealed more vehicles with either:
- Incorrect brackets, or
- Brackets installed backwards or in the wrong orientation.
October 29 – December 10, 2025: Subaru launched a formal investigation and conducted repeated open/close cycle testing.
While initial tests did not show failures, Subaru concluded that longer-term real-world use could lead to stay detachment without warning.
December 11, 2025: Out of caution, Subaru decided to issue a safety recall.

Subaru admitted the root cause was a faulty work instruction process that failed to ensure the correct bracket was installed in the proper orientation.

Vehicles Affected

Model: 2026 Subaru Forester
Recall Number: WRG-25
NHTSA Campaign Number: 25V-889
Owner Notification Letters: Expected to be mailed February 16, 2026

What Will Dealers Do?

Subaru dealerships will:

Inspect the rear hatch support bracket
Replace the rear gate stay and support bracket if any defect or mis-installation is found

Repairs are expected to be performed at no cost to owners.

What This Means for Lemon Law Claims

Even though Subaru says no injuries have occurred, this defect involves a safety-critical system and was serious enough to justify a federal recall.

You may have a valid Lemon Law claim if:

Your vehicle experiences repeat repair attempts
The rear hatch detaches or becomes unsafe
Your vehicle is out of service for an extended period
The defect substantially impairs the use, value, or safety of your Forester

Lemon laws protect consumers when manufacturers are unable to permanently fix serious safety defects within a reasonable number of attempts.

What Owners Should Do Now

Watch for Subaru’s recall letter in mid-February 2026
Schedule your inspection as soon as possible
Keep all repair orders and service records
If problems continue after repair, contact a Lemon Law attorney immediately

Final Thoughts

The 2026 Subaru Forester rear hatch recall highlights how even a small manufacturing error can create a serious safety hazard. A rear gate stay that detaches without warning is not a minor inconvenience — it is a potential injury-causing defect.

If your Forester has this issue and Subaru cannot repair it properly, your vehicle may qualify as a lemon.

Owners of certain 2016–2020 Acura ILX vehicles may be experiencing an unsettling brake issue that develops quietly over time. While it does not always appear suddenly or trigger warning lights, the condition can reduce brake effectiveness during everyday driving—particularly during gentle or slow brake applications. For drivers, any issue involving braking deserves close attention.

What Is the Brake Problem?

The issue centers on the brake master cylinder, a critical component responsible for converting pedal pressure into braking force. In the affected vehicles, a material used in the brake fluid reservoir hose can release excess plasticizer into the brake fluid.

Over time, this contamination causes a seal inside the master cylinder (known as the secondary cup seal) to swell and deform. Heat from the engine can make the problem worse.

When this happens:

Brake fluid can bypass the seal instead of building proper pressure
The brake pedal may feel softer or less firm
Stopping distances may increase, especially during light or gradual braking

In real-world driving, this means the vehicle may not slow down as expected—raising the risk of a crash or injury.

Why Did This Happen?

The root cause traces back to manufacturing timing. The brake reservoir hose was installed too soon after production, before excess plasticizer had time to dissipate. That plasticizer leached into the brake fluid, which was then absorbed by the master cylinder seal.

As the seal absorbed the contaminant and expanded:

Its shape and flexibility changed
It could no longer maintain a proper seal under certain braking conditions
Brake fluid was allowed to leak back into the reservoir

The result is reduced hydraulic pressure when the driver presses the brake pedal slowly.

A Long Investigation Timeline

Honda and Acura engineers spent nearly a decade analyzing this issue:

2015–2021: Initial complaints of intermittent brake pedal pressure loss
2022–2024: Extensive testing confirmed chemical contamination and seal swelling
2025: A clear link was found between hose storage timing, material curing, and seal deformation

By late 2025, the manufacturer determined that this condition posed a motor vehicle safety defect and initiated corrective action.

As of December 2025, there were 192 warranty claims associated with the issue. Fortunately, no injuries or fatalities have been reported.

What Is Being Done to Fix It?

Owners of affected vehicles will be notified by mail and instructed to visit an authorized Acura dealer. The repair involves:

Replacing the brake master cylinder
Installing an improved sealing cup made from a different material
Restoring proper brake fluid sealing and pedal feel

This updated design is intended to eliminate the contamination-related swelling entirely.

Why This Matters for Lemon Law Claims

Even if a manufacturer offers a fix, brake-related defects can still be relevant under Lemon Law statutes, especially if:

The problem existed during the warranty period.
You experienced repeated brake complaints or repairs.
The issue affected vehicle safety, drivability, or value.

Stellantis has determined that a safety defect could affect certain 2024 Dodge Hornet and Alfa Romeo Tonale Plug-In Hybrid Electric (PHEV) vehicles. The automaker has confirmed that the brake pedal arm in these vehicles may collapse, leading to a sudden and dangerous loss of braking ability.

If you own or lease one of these vehicles, here is everything you need to know about the defect, the remedy, and your potential rights under the Lemon Law.

The Problem: Brake Pedal Collapse

According to filings with the National Highway Traffic Safety Administration (NHTSA), the specific defect involves the brake pedal assembly. In affected vehicles, the pedal arm is susceptible to collapsing under the pressure of braking. If the pedal collapses, the driver may lose the ability to activate the service brakes. As stated in the safety report, “The inability to activate the service brakes while driving can cause a vehicle crash without prior warning.”

This recall (NHTSA Campaign Number 25V-846) is an expansion of a previous recall (24V-752) issued in October 2024. Despite earlier efforts, Stellantis Europe Control Tower received new field complaints in late 2025 regarding collapsed pedals in both North America and Europe, prompting this new, expanded campaign.

Accident Reports and Investigation

October & November 2025: Field complaints were received regarding pedals collapsing during normal driving.
November 24, 2025: Stellantis identified one warranty claim and one customer assistance record related to the issue.
Safety Risk: As of late November 2025, the automaker is aware of one accident related to this defect. Fortunately, zero injuries have been reported so far.

What to Do If Your Brakes Fail

Stellantis has provided specific emergency instructions for drivers who experience a brake pedal collapse while driving. If your pedal hits the floor or snaps and you cannot stop the car:

Use the Electronic Park Brake: Located on the center console, this switch can be pulled up and held while driving. This will override the failure and slow the vehicle to a controlled stop.
Automatic Emergency Braking (AEB): If your AEB system is active (not manually deactivated), it is designed to intervene automatically if it detects an imminent collision, even if the brake pedal is broken.

Recall Details and Remedy

Owners of affected vehicles should contact their dealerships immediately.

NHTSA Campaign Number: 25V-846
FCA US Recall Number: D0C
Notification Date: Owner notification letters are expected to be mailed by January 13, 2026.
The Fix: Dealers will reinforce the brake pedal arm to prevent collapse.

Can I File a Lemon Law Claim?

The Lemon Law is designed to protect consumers who have purchased defective vehicles. If your car has a substantial safety defect that the manufacturer has failed to fix within a reasonable number of attempts or a reasonable amount of time, you could be eligible for:

A vehicle repurchase (buyback).
A replacement vehicle.
Cash compensation.
Payment of your attorney’s fees.

Do not wait until an accident happens. If you are unsafe in your vehicle, contact us today for a free consultation regarding your rights.

If you own a model year 2024 or 2025 Hyundai Santa Fe or Santa Fe Hybrid, you need to be aware of a significant safety recall affecting your vehicle’s backup camera system.

Hyundai Motor America has determined that a defect exists in certain vehicles where the rear view camera image may fail to display when the vehicle is placed in reverse. This issue has triggered a noncompliance recall because the affected vehicles fail to meet the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 111 regarding “Rear Visibility.”

Here is everything owners need to know about why the cameras are failing, the safety risks involved, and how Hyundai plans to fix the problem.

What is Causing the Santa Fe Camera Failure?

It is frustrating when a new car feature stops working. In this case, the problem isn’t necessarily a defective camera lens, but rather how the camera system was installed at the factory.

According to investigations by Hyundai’s Safety Test and Investigation Laboratory (STIL), the root cause stems from improper installation of the rear view camera wiring harness.

During the manufacturing process, variations in how the “end-of-line” wire harnesses were packaged allowed for inconsistencies in cable routing. In some vehicles, the camera wiring harnesses were installed with a “twist.” This twisting creates increased tension on the wires.

Over time, this tension can cause physical damage to the wiring, including solder cracks near terminal connections and damage to the wire’s shield line. Once these wires are compromised, the connection becomes unstable, leading to a flickering image or a completely blank screen on your dashboard display.

Why This Is a Safety Issue

A functional rear view camera is vital for safe reversing. It helps drivers spot pedestrians, obstacles, and other vehicles in their blind spots.

When the camera fails to display an image, the driver loses this critical view. This noncompliance with FMVSS No. 111 increases the risk of a crash or backup collision.

The Investigation Timeline

Hyundai began looking into this issue between March and June 2025 after routine monitoring of warranty claims showed a spike in inoperative cameras. They analyzed 21 different camera assemblies, discovering the solder cracks and wiring damage. Following extensive review with the supplier and Hyundai’s North America Safety Decision Authority in November 2025, the decision was made to issue a recall.

The Fix: What Hyundai Will Do

Replace the rear view camera assembly entirely.
Reposition the wiring harness correctly to ensure there is no tension causing damage to the new unit.

Important Dates and Next Steps for Owners

If you own a 2024-2025 Santa Fe or Santa Fe Hybrid, keep an eye on your mail.

Owner Notification: Hyundai expects to mail notification letters to affected owners beginning January 19, 2026.

If your camera is currently not working, you do not need to wait for the letter to contact your dealer.

Essential Recall Reference Numbers

When speaking with your dealer or searching the NHTSA database, use these reference numbers to identify this specific issue:

Hyundai Recall Number: 288
NHTSA Campaign Number: 25V-808