Volvo Cars has decided that there may be a safety defect affecting a small number of 2025 Volvo EX30 vehicles.  The potential issue involved the high-voltage battery. Although there have been no reported incidents, warranty claims, or service reports in the United States, the company is taking precautionary steps to reduce any possible safety risk while a permanent repair is developed.

The concern centers on the vehicle’s high-voltage battery cells. According to Volvo, a manufacturing process deviation may result in the formation of lithium plating growth inside certain battery cells. Over time, this condition can increase the risk of an internal short circuit, which in rare circumstances could cause the battery to overheat.

If such a short circuit were to occur, it could lead to a thermal event, meaning excessive heat and, in extreme cases, the possibility of fire. While this scenario is considered unlikely, Volvo determined the issue warranted a safety recall out of an abundance of caution.

Drivers may receive a warning if a problem develops. In affected vehicles, a battery overheating message would appear in the Driver Information Module, alerting the driver to the condition.

Volvo first became aware of the issue in July 2025, after receiving a report of potential high-voltage battery cell overheating outside the United States. The company launched an internal investigation, which was later escalated to its Critical Concern Action Process. After technical analysis and risk assessment by the Critical Concern Management Team, Volvo concluded that the issue could present an increased risk to motor vehicle safety. On December 26, 2025, the decision was made to issue a safety notification recall.

While the investigation continues, Volvo has issued interim guidance for affected owners. Customers are being advised to limit battery charging to a maximum of 70 percent state of charge and to avoid parking their vehicles indoors or near structures. These recommendations are intended to reduce battery stress and minimize potential risk until a final remedy is available.

Volvo is currently developing a permanent service solution. Future production has already been updated to include a new high-voltage battery variant designed to eliminate the condition. Owner notification letters are expected to be mailed beginning February 23, 2026, at which point dealers will provide further instructions.

This recall is identified by Volvo recall number R10355 and National Highway Traffic Safety Administration campaign number 26V-001.

If you own a 2025 Volvo EX30 and receive a recall notice, following the interim guidance and staying in contact with your dealer is the best course of action while the final repair is completed.

A critical safety issue has been identified in certain Volvo cars, prompting thousands of owners to bring their vehicles in for repairs. The affected models include the 2020-2021 S90, 2020-2022 S60, V60, XC60, XC90, and 2022 V90 plug-in hybrid vehicles. According to Volvo Cars, a production deviation in the battery module can cause a short circuit when the vehicle is fully charged and parked, increasing the risk of a fire.

The problem arises from a supplier process defect that can lead to an internal short circuit within certain battery cells. This can result in overheating of the battery cells, potentially causing a thermal event when the vehicle is parked and fully charged. Fortunately, Volvo Cars has not received any reports of incidents occurring while driving, and there have been no reported injuries, fatalities, or crashes related to this condition.

The investigation into the issue began in February 2024, after Volvo Cars received its first report of a thermal event. The company’s Critical Concern Action Process (CCAP) was initiated, and a technical investigation was conducted to determine the root cause of the problem. After completing the investigation in March 2025, the Critical Concern Management Team (CCMT) decided to prepare for a recall due to the increased risk to motor vehicle safety.

To address the issue, Volvo Cars is advising owners of affected vehicles not to charge their cars until the remedy has been completed. Dealers will inspect and replace the high-voltage battery module as necessary, and update the software to monitor the battery. Owner notification letters are expected to be mailed on May 15, 2025.

The recall affects a range of Volvo models, including:

  • 2020-2021 S90
  • 2020-2022 S60
  • 2020-2022 V60
  • 2022 V90
  • 2020-2022 XC60
  • 2020-2022 XC90

Volvo Car’s number for this recall is R10312, and the NHTSA campaign number is 25V-179. Owners who receive recall notices are encouraged to contact their local dealerships to schedule the necessary repairs.

Note: Owners are advised to take precautions to minimize the risk of a thermal event. By not charging their vehicles until the remedy has been completed, owners can help prevent any potential fires.

Volvo Car USA, the American arm of the Swedish automaker, has announced that it will be contacting owners of certain 2023 Volvo vehicles regarding a problem that could lead to the failure of the e-call system, a crucial safety feature in modern cars.

Volvo first became aware of the problem in March 2023, when a customer reported a false warning message being displayed on the Driver Information Module (DIM). Upon investigation, it was discovered that the problem was related to the Telematics and Connectivity Antenna Module (TCAM), which could mis-detect a communication failure with the Infotainment Head Unit (IHU) during a software download.

The issue was escalated to the Critical Concern Action Process (CCAP) and subsequently to the Critical Concern Management Team (CCMT) for further review. After a thorough analysis of the data, the decision was made to issue a recall for the affected vehicles.

2023 Volvo C40
2023 Volvo S60
2023 Volvo V60CC
2023 Volvo XC40
2023 Volvo XC60
2023 Volvo XC90

Although there will be no actual loss of expected functions, the falsely set Diagnostic Trouble Codes (DTC) could lead to confusion in case of an actual emergency, increasing the risk of no emergency response. Therefore, it is imperative that owners of affected vehicles take this recall seriously and get their vehicles updated as soon as possible.

The recall has been assigned the Volvo Car’s number R10225, and the NHTSA campaign number is 23V-188. It is worth noting that such recalls are not uncommon in the automotive industry. Car manufacturers routinely monitor their vehicles for issues, to ensure that their vehicles remain safe.

In conclusion, Volvo Car USA will be updating the software in certain 2023 Volvo vehicles to address the e-call system issue. The recall is a precautionary measure to ensure the safety of its customers. It is recommended that owners of the affected vehicles take the recall seriously and bring their vehicles in for the necessary software update as soon as possible.

Certain 2023 Volvo automobiles could experience a diagnostic error in the Brake Control Module 2 (BCM2) that could cause a loss of the Anti-lock Brake System (ABS), Electronic Stability Control (ESC), and traction control.

The vehicles affected include:

2023 Volvo C40
2023 Volvo S60
2023 Volvo V60
2023 Volvo V60CC
2023 Volvo V90CC
2023 Volvo XC40
2023 Volvo XC60
2023 Volvo XC90

Volvo first became aware of this condition in October 2022 when they received the first report of issues with the brake pedal in a 2023 Volvo vehicle. As reports increased, an investigation was opened to find a possible common root cause. In December the investigation was escalated to the Critical Concern Action Process (CCAP) and the Critical Concern Management Team (CCMT) initiated a technical investigation to evaluate the risk assessment and root cause. In January the technical investigation was completed and a recall was initiated.

According to the defect report, certain diagnostic tests that check the grounding of the BCM2 could put it in a faulty state that could result in a loss of brake support functions. The problem is caused by a lack of robustness in software compatibility with a specific BCM2 HW version.

The customer may experience a hard/stiff brake pedal and potential loss of brake support functions such as:

  • Brake-by-wire.
  • ABS, ESC, and traction control.
  • ACC (Adaptive Cruise Control), Pilot assist and OPD (One pedal drive)
  • All active safety and city safety functions described in the user manual that involve braking.

The driver display will warn the customer with DIM messages and malfunction indication lamps if this issue occurs. This is an intermittent issue, and the faulty state will remain through the drive cycle until the vehicle enters deep sleep.

Volvo will release an over-the-air (OTA) BCM2 software update to correct the problem. Volvo Car’s number for this recall is R10217 and the NHTSA campaign number is 23V-012.

A small number of 2019-2020 Volvo vehicles could experience a steering wheel lock up because of a manufacturing assembly error at the supplier. Owners of the affected vehicles will be sent notification letters with instructions on how to get their vehicles repaired.

Volvo’s Critical Concern Management Team (CCMT) first became aware of the problem in December 2022 when one of their supplier’s contacted them about a manufacturing error with a small number of steering gears. CCMT ordered a technical investigation which determined it was a critical safety issue that requires repair. They have initiated a recall for all vehicles that could be affected.

According to defect report, a manufacturing error at the supplier’s production multi O-assembly line may have fed double screws on top of each other when assembling the steering gear screw assembly. If the extra screw falls down into the gearbox housing, it could become jammed in the steering wheel gears and the steering wheel could lock up. In most cases, there is no prior warning, but some drivers may notice a grinding noise when turning and a stiffness in the steering prior to the steering locking up.

The vehicles affected include:

2019-2022 Volvo V60CC
2019-2022 Volvo XC60
2019-2022 Volvo XC90

Owners receiving notices will be asked to return to their dealership to have the steering gear replaced in their vehicle’s. Volvo Car’s number for this recall is R10213 and the NHTSA campaign number is 23V-001.

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Some 2022-2023 Volvo PHEV vehicles could experience a loss of drive power because of a software error that may prevent the combustion engine from starting. Owner notification letters are expected to be mailed in December.

Volvo first became aware of the problem after receiving complaints of a vehicle no start condition in several Volvo models. (A low coolant flow issue was determined to be a potential cause.) Further investigation found that the estimated cooling flow on the electrical drive (ED) cooling circuit was set to zero when max cooling was requested. The problem was caused by faulty software logic. When the estimated cooling flow is set to zero the inverter generator module will set available torque to zero and the combustion engine will not start.

If the issue occurs the driver will experience a warning message in dim that “Propulsion System Service is Required“, at start. The vehicle will continue to start and drive on electric propulsion until a second warning appears – “Turtle in DIM and speed limited to 75 km/h“. If the driver ignores these visual and mechanical warnings, the vehicle will display “stop safely” and lose electric propulsion as the high voltage battery is depleted.

The vehicles affected include:

2022-2023 Volvo S60
2022-2023 Volvo S90
2022-2023 Volvo V60
2022-2023 Volvo XC60
2022-2023 Volvo XC90

The problem will be corrected through a ECM software update. Volvo’s number for this recall is R10198 and the NHTSA campaign number is 22V-793.

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Some 2021-2022 Volvo XC40 BEV vehicles may experience accelerator issues because of a corrupt acceleration signal caused by corrosion within the accelerator pedal sensor (APS).

Volvo became aware of the problem in the first quarter of 2022 when they started receiving customer reports of different issues with accelerator pedal behavior. The problem was presented to the Critical Concern Management Team (CCMT) and, following an investigation and risk assessment, a recall was initiated.

According to the defect report, water entering the APS wire harness could cause corrosion within the accelerator pedal’s internal circuits. If this happens signals from the pedal could become corrupt.
Depending on which signal corrupts, the faults may differ. Drivers may experience unintended acceleration or no acceleration, loss of drive power, and/or a no-start condition. These vehicles do have a built-in safety logic that will reduce the acceleration when a corrupt signal is received. The vehicle is still controllable, and the driver is always able to stop the vehicle using the brake pedal.

Vehicles produced between 9-08-2020 and 8-13-2021 had an older style harness. Since then, there was a change in the cable harness supplier. The last vehicle produced with the older style harness was produced on 8-13-2021.

Owners will be asked to return to their dealers to have the accelerator harness and sensors inspected for corrosion and repaired as necessary. A cable splice will be installed to prevent water intrusion and, as necessary, the connector terminal and APS could be replaced. Volvo’s number for this recall is R10170 and the NHTSA campaign number is 22V-288.

Volvo will be contacting owners of certain 2007-2020 S, V and X model automobiles because of a problem affecting the front seat safety belts. It is estimated that over 307,000 vehicles are affected by this recall.

According to the defect report, the steel cable mounted on the outboard side of the seats to the front seat belts can suffer fatigue from being repeatedly bent as occupants enter and leave the vehicle. Over time, the strength of the cable could deteriorate to a point where it cannot restrain an occupant during a crash.

Vehicles Affected
2011-2018 S60
2016-2018 S60CC
2014-2020 S60L
2007-2016 S80
2009-2015 S80L
2011-2018 V60
2015-2018 V60CC
2008-2016 V70
2009-2016 XC60
2008-2016 XC70

Owners receiving notices will be asked to return to their dealership to have the seat belt anchor cable for both front seats replaced. Volvo’s number for this recall is R10029 and the NHTSA campaign number is 20V-378. This recall is expected to begin in August.