Tag Archives: unexpected engine stall

Engine Stall From Insufficient Fuel Supply

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General Motors will be asking the owners of certain 2020 GM automobiles to return to their dealerships to fix a problem affecting the fuel supply system in their vehicles. The vehicles affected include 2020 Buick Enclave, Cadillac XT5, Cadillac XT6, Chevrolet Traverse and GMC Acadia.

According to the defect report, the fuel pump assemblies in these vehicles may have been produced with burrs inside the mixing tube. Over time, these burrs could prevent the transfer of fuel from the secondary side of the fuel tank to the primary side. At low fuel levels, the engine may not receive enough fuel and the engine could stall unexpectedly. A stall without warning, especially at high speeds, could increase the risk of an accident.

Dealers will correct the problem by replacing the fuel pump module. GM’s number for this recall is N202314760 and the NHTSA campaign number is 20V-639.

2019 Subaru Stalls And Won’t Start

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Subaru will be contacting the owners of certain 2019 model cars and SUVs because of a problem affecting the fuel system in their vehicles.

According to the defect report, the fuel pump in these vehicles may have an impeller that was manufactured with a density that does not meet the manufacturer standards. If the impeller is exposed to solvent drying for extended periods of time, it could develop cracks that would lead to excessive fuel absorption. Over time the impeller could deform and interfere with the body of the fuel pump. If the fuel pump stops working, the check engine warning will illuminate, the engine will run roughly and could stall without the ability to restart.

Vehicles Affected
2019 Subaru Ascent
2019 Subaru Impreza
2019 Subaru Legacy
2019 Subaru Outback

Dealers will correct the problem by replacing the low pressure fuel pump. Subaru’s number for this recall is WRD-20 and the NHTSA campaign number is 20V-218.

2020 Toyota Highlander Engine Stall

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Toyota will be contacting the owners of certain 2020 Highlander vehicles equipped with 3.5 L, V6 (2GR-FKS) gasoline engines that contain the Stop & Start Engine System that monitors your brake pedal operation to stop your engine when the vehicle is stopped.

The vehicles involved contain an engine control unit (ECU) programming error that may not correctly supply fuel to the engine when this feature is activated. The problem could result in an unexpected stall followed by an audible chime and multiple warnings indicating the engine has stalled.

Dealers will correct the problem by reprogramming the ECU. Toyota’s number for this recall is 20TA06 and the NHTSA campaign number is 20V162.

Click here to view the complete 2020 Toyota Highlander recall notice.

2012-2018 Ford Focus – Inaccurate Fuel Gauge Indication

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Ford will be contacting the owners of certain 2012-2018 Focus 2.0L GDI and 2.0L GTDI vehicles for a problem affecting the fuel system. According to the defect report, the power-train control module may not detect a malfunctioning Canister Purge Valve (CPV) stuck in the open position. Excessive vacuum in the fuel vapor management system could deform the the fuel tank, giving inaccurate fuel gauge readings and drivability problems.

Note: Owners are advised to keep the fuel tank at least halfway full until the vehicle has been serviced.

Dealers will correct the problem by reprogramming the Powertrain Control Module. They will also check for fault codes and replace the CPV, the carbon canister, fuel tank and fuel delivery module as necessary. Ford’s number for this recall is 18S32 and the NHTSA campaign number is 18V-735.

2018 Toyota Camry Engine Runs Rough

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Toyota will be contacting the owners of certain 2018 Toyota Camry cars regarding a problem affecting the engine and its cooling. The subject vehicles are equipped with 2.5L, 4 cylinder A25A-FKS engines.

According to the defect report, a manufacturing error has resulted in pistons being produced with a diameter larger than specified. Engines assembled with these pistons may cause the vehicle to run rough, create an abnormal sound, emit smoke from the exhaust, and/or illuminate an engine warning light. Drivers may notice a reduction in power and a stalling engine.

Toyota will ask owners to return to their dealers to have the production date codes of the pistons checked and replaced as necessary. Owners wanting more information can contact Toyota customer service at 1-888-270-9371. Toyota’s number for this recall is J1M/J0M and the NHTSA campaign number is 18V-200.

2016 Toyota Prius Engine Shutdown

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A small number of 2016 Toyota Prius owners will be contacted by the manufacturer regarding a problem affecting the hybrid propulsion system. Some vehicles were manufactured with an inverter assembly which contains a capacitor that may not have been properly attached to the inverter housing. Over time the terminal of the capacitor may become damaged by normal vehicle vibrations which could eventually result in a hybrid system shut down.

All known owners of the subject vehicles that have not received the repair will be notified directly via telephone to return to their dealerships to have the inverter replaced. Owners wanting more information about the defect may contact Toyota customer service at 1-800-331-4331. Toyota’s number for this recall is H0U and the NHTSA campaign number is 17V-658.

2015-2017 Maserati Quattroporte Stalling

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Maserati will be contacting the owners of certain 2015-2017 Quattroporte GTS vehicles equipped with a V8 3.8 liter engine due to an electrical problem affecting the fuel system. According to the defect report, a resistor in the low pressure fuel pump could fail as a result of cyle time and temperature fatigue. If the resistor fails, the low pressure pump will stop working, eventually stalling the vehicle. (The vehicles involved in these incidents average a mileage of around 19,500 when the failure occurred.)

Dealers will correct the problem by replacing the fuel pump resistor cable assembly. Owners wanting more information about the problem can contact Maserati customer service at 1-201-510-2369. Maserati’s number for this recall is 359 and the NHTSA campaign number is 17V-610.

2017 Hyundai Ioniq “Check Electric Vehicle System” Warning

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Hyundai will be contacting a small number of 2017 Hyundai Ioniq owners regarding a defect affecting the Electronic Power Control Unit (EPCU) in their car. According to the defect report, the housing for the EPCU may contain small voids that could allow coolant to enter and contact the control unit’s circuit board. If this happens, the board could short and stall the vehicle.

Those receiving notices will be asked to return to their dealership to have the EPCU inspected and replaced as necessary. For more information about the problem, owners may contact Hyundai Customer Service at 1-800-633-5151. Hyundai’s number for this recall is 166 and the NHTSA campaign number is 17V-532.