fire risk – California Lemon Law blog

Ford Motor Company has announced a safety defect affecting certain 2024–2026 Ford Ranger vehicles. Some Rangers could experience a wiring issue that can, in rare cases, lead to smoke or fire inside the vehicle.

What’s the Problem?

The issue is tied to the wiring harness connected to the sun visor and headliner. In some vehicles, this wiring may have been installed incorrectly or wrapped with excessive protective tape. These conditions can cause the wiring to become pinched or damaged as it passes through metal openings near the A-pillar, which is the structural area along the windshield. If the wiring becomes damaged and contacts metal, it can create an electrical short. This short may generate heat or sparks, potentially leading to smoke, melting components, or even a fire in the A-pillar area. Any smoke or fire inside a vehicle increases the risk of injury or a crash. Even before a fire occurs, smoke or melting materials can distract the driver or reduce visibility.

While no accidents or injuries have been reported, there has been at least one case involving flames and several others showing signs of smoke or burn damage.

What Caused It?

Ford’s investigation found two main contributing factors. First, excessive tape thickness on the wiring harness can cause it to bind or become damaged when passing through tight metal openings. Second, insufficient controls during installation may allow the wiring to be routed incorrectly, increasing the chance of contact with metal edges.

Over time, damaged wiring can become exposed. Combined with repeated resets of the Body Control Module after a fault, this can lead to ongoing electrical arcing, soot buildup, and eventually a fire risk.

Warning Signs to Watch For

Drivers may notice early warning signs before a more serious issue develops. These include flickering or non-functioning sun visor mirror lights or overhead console lights. These symptoms may indicate a problem with the circuit and should not be ignored.

Timeline of the Investigation

Ford’s investigation began on October 31, 2025, after a fire was reported in the A-pillar area of a 2024 Ranger. Early findings pointed to an electrical short in the sun visor power circuit, confirmed by a diagnostic trouble code. The issue was escalated to Ford’s Critical Concern Review Group on November 6, 2025.

Over the following months, engineers reviewed supplier specifications and installation procedures, identifying risks related to wiring thickness and routing. Testing in early 2026 confirmed that materials were not inherently flammable, but electrical system behavior could still lead to fire over time.

By March 20, 2026, Ford had identified multiple reports tied to four vehicles, including one case involving flames. On April 7, 2026, the Field Review Committee approved a field service action.

What’s the Fix?

Ford dealers will inspect the wiring harness for damage, replace it if necessary, and update the Body Control Module software. he recall will be carried out in phases. Owners of 2025 model year vehicles will be notified the week of May 31, 2026. Owners of 2026 models will be notified the week of June 29, 2026, followed by 2024 model owners the week of July 27, 2026.

Interim letters informing owners of the safety risk are expected to be mailed starting April 27, 2026. Additional letters will be sent once the full repair remedy is available, anticipated in August 2026.

Ford has assigned recall number 26S29, and it is listed under NHTSA campaign number 26V-238.

Recall Reference: VW Campaign 93EV / NHTSA Campaign 25V-836

If you are the owner of a 2023 or 2024 Volkswagen ID.4, please take a moment to review this critical safety warning. Volkswagen has issued a recall for specific vehicles in this model range due to a high-voltage battery defect that could lead to a vehicle fire.

Because the risk involves the potential for a thermal event (fire) while the car is parked or driving, Volkswagen has issued specific “Park Outside” instructions while they prepare the remedy.

The Issue With The VW ID.4 Battery

The problem lies within the High Voltage (HV) battery. According to the defect report, a production deviation at a battery supplier resulted in misaligned electrodes within certain battery cell modules. Specifically, the cathode inside the battery cell may have shifted. When these electrodes are not aligned correctly, it increases the risk of a short circuit inside the cell, which can lead to a fire.

Warning Signs

While a battery fire can happen suddenly, there are performance indicators you should watch for. If your vehicle has this defect, you may experience:

A noticeable loss of driving range.
A reduction in vehicle performance.

If you notice these issues, contact an authorized Volkswagen dealer immediately for diagnosis.

Critical Safety Instructions for Owners

Until the recall repair is performed, Volkswagen is advising owners of affected vehicles to follow these strict precautions to minimize risk:

Park Outside: Park the vehicle away from structures and other cars immediately after charging.
No Overnight Indoor Charging: Do not leave the vehicle charging indoors overnight.
Limit Charge to 80%: Adjust your charging settings to stop at an 80% state of charge.
Avoid Fast Charging: Do not use Level 3 DC Fast Chargers.

Timeline: How the Defect Was Discovered

The investigation into this issue spanned nearly two years. Here is a summary of the events that led to this recall:

January 2024 (Illinois): Volkswagen was notified of the first thermal event involving a vehicle connected to a Level 3 DC charger. The battery was analyzed, confirming the fire started in the HV battery.
July & October 2024 (California): Two separate fires occurred in parked vehicles that were not charging. Inspections confirmed the origin was the HV battery, but initial analysis (including CT scans by the supplier in June 2025) failed to identify the root cause.
December 2024 (Utah): A fourth thermal event occurred while a vehicle was being driven.
Summer 2025: With CT scans appearing inconclusive, VW and the supplier investigated other potential causes outside the battery but found nothing. The focus returned to the battery.
August 2025 (Colorado): A fifth event occurred while a vehicle was using a DC fast charger.
September 2025 (The Breakthrough): The supplier performed a physical “tear-down” analysis of damaged cell modules. They discovered the “shifted” electrode condition. By comparing this physical evidence back to the previous CT images, they realized the defect was visible in the scans but had been previously unrecognized.
November 2025: The supplier identified the specific batch of bad modules, allowing VW to isolate which vehicles were affected. On November 26, VW officially decided to issue a recall.

The Remedy

Dealers will resolve this issue by replacing the high-voltage battery cell modules as necessary. Owner Notification: Notification letters are expected to be mailed by January 30, 2026.

Volkswagen Recall Number: 93EV
NHTSA Campaign Number: 25V-836

Certain model-year 2020-2025 Jeep Wrangler 4xe and 2022-2026 Jeep Grand Cherokee 4xe vehicles were manufactured with high-voltage (HV) battery packs that may contain defective cells. The defect can lead the battery to internally fail and potentially cause a vehicle fire – whether the vehicle is parked or driving.

What’s the problem?

On July 3, 2025, the manufacturer’s technical safety organization opened an investigation after reports of fires originating in the HV battery packs of these plug-in hybrid vehicles – including vehicles that had already undergone the earlier remedy under Recall ID 95B (NHTSA ID 24V-720).
The battery supplier Samsung SDI obtained a pack from a vehicle that had experienced a fire with cells manufactured outside the original recall’s scope. They found the fire was caused by the same defect identified under 95B and are working to identify additional causal factors.
As of October 13, 2025:
- 9 fires reported in vehicles which had already had the 95B software remedy applied.
- 10 fires reported in vehicles whose cells were outside the original 95B scope.
- 19 customer-assistance records, 0 warranty claims, and 19 field reports tied to this issue (dates from Jan 27 to Sept 2, 2025).
- 1 injury and no confirmed accidents tied to this issue.
On October 24, 2025, the manufacturer determined there is a defect affecting motor vehicle safety in all affected vehicles.
The manufacturer states that in rare cases, a battery pack may contain cells with separator damage which, combined with other complex interactions within the cell, may lead to a fire.
A key interim safety measure: risk is lower when the battery charge level is low or depleted, and higher when the battery is fully or highly charged.
Owner advice: refrain from recharging the vehicle, and park away from structures or other vehicles until the final remedy is available.
The recall campaign number is 68C (NHTSA campaign number 25V-741) and even vehicles previously recalled under 24V-720 or 23V-787 will need the new remedy.

Affected vehicles

Model year 2020-2025 Jeep Wrangler 4xe
Model year 2022-2026 Jeep Grand Cherokee 4xe

What should owners do now?

Minimize risk until fixed:
- Avoid charging the plug-in-hybrid battery.
- Park the vehicle outdoors or away from other vehicles/structures (such as garages) when practicable.
- Try to keep the battery’s state of charge as low as is reasonable for your use.
Wait for the remedy: The final repair or battery replacement is under development. Interim notification letters are expected to be mailed starting December 2, 2025, with additional letters once the remedy is ready.
Follow dealer instructions: Once the remedy is available, schedule service promptly. The remedy may include software updates to the battery management/control module plus potentially a full HV battery pack replacement.
Stay informed: Keep track of recall updates and announcements.

Why this matters: safety & resale considerations

A fire originating from a plug-in hybrid’s high-voltage battery is a rare but serious risk: it can pose danger to occupants, first-responders, and bystanders, and damage property.
Even if your vehicle hasn’t shown signs of the defect, being part of the recall means you should treat it as a potential risk and act accordingly.
From a resale/ownership value perspective, vehicles under open safety recalls can be harder to sell or may need disclosure depending on local laws. Completing the remedy promptly is beneficial for overall vehicle value and peace of mind.

Bottom line

If you own a 2020-2025 Jeep Wrangler 4xe or a 2022-2026 Jeep Grand Cherokee 4xe, this is a recall you cannot ignore. While the risk may only affect a minority of vehicles, the potential consequence is serious. Until the permanent fix is installed, follow the safety advice strictly: no recharging, park away from buildings, and monitor for dealer communications. Once the remedy becomes available, book the service as soon as possible. Your safety – and the safety of others around your vehicle – depends on it.

BMW of North America has announced another significant recall related to the electrical system, this time involving more than 145,000 vehicles. This latest action, filed under NHTSA Campaign Number 25V-644, highlights the risk of a starter motor overheating due to an electrical overload after repeated starting attempts. The issue poses a serious fire hazard and requires immediate attention from affected owners.

What’s the Problem?

BMW reports that in certain vehicles, the starter relay can overload the starter motor, leading to overheating. Overheating of electrical components within the starter can increase the risk of a fire, whether the vehicle is in operation or parked.

The recall affects the following BMW models:

2020 BMW 340i
2019-2020 BMW X5
2020 BMW X6
2020–2025 BMW 840i
2020–2022 BMW 740Li
2019–2020 BMW X7

BMW Engine Starter Replacement

BMW dealers will correct the problem by replacing the engine starter.. Importantly, this recall also applies to vehicles that were previously repaired under recall 24V-576—owners of those vehicles will need to have their cars repaired again.

Owner Notification Letters: Scheduled to begin mailing on November 17, 2025.
If your vehicle is affected, schedule an appointment with your BMW dealer for the repair.
Be aware of potential warning signs such as difficulty starting, electrical smells, or unusual sounds from the engine bay.
As a precaution, consider parking your vehicle outdoors until repairs are complete.

BMW’s repeated starter relay recalls underscore the importance of taking electrical issues seriously. Even if you’ve had a previous recall repair completed, your vehicle may still be affected and require another fix. Safety should come first—make sure your BMW is repaired promptly once recall notifications are issued.

BMW and Toyota have announced a voluntary safety recall affecting certain 2019–2022 BMW models and 2020–2022 Toyota Supra vehicles due to a potential fire risk involving the engine starter relay. The issue arises when water makes contact with the relay, which over time may corrode and compromise the electrical connection. While corrosion can make it difficult or impossible to start the engine, in more severe cases it can cause the relay to short-circuit and overheat. This overheating poses a significant fire hazard, as a thermal event could occur not only while the vehicle is being driven but also when it is parked with the ignition off.

BMW launched an engineering investigation in July 2024 after reports of thermal events in certain vehicles. Over the following year, engineers analyzed field cases, conducted parts tear-downs, and tested water ingress scenarios in an attempt to replicate the failure. Although no single cause was definitively confirmed, BMW identified production periods that may be at risk. On September 16, 2025, the automaker initiated a recall. Toyota conducted its own review of records and confirmed no U.S. reports of Supra incidents to date, but vehicles remain included in the recall as a precaution.

Owners of affected vehicles are strongly advised to park outdoors and away from buildings until repairs are complete. Dealers will address the issue by replacing the engine starter at no cost to customers. Interim recall notices will begin mailing on November 14, 2025, with a follow-up notice sent once replacement parts are available. The recall is listed under NHTSA Campaign Number 25V-636.

Affected Vehicles Include:

2019–2021 BMW 330i
2021–2022 BMW 430i
2021–2022 BMW 430i Convertible
2020–2022 BMW 530i
2020–2022 BMW X3
2020–2022 BMW X4
2019–2022 BMW Z4

If you own one of these vehicles, stay alert for recall notifications, and in the meantime, take the precaution of parking your vehicle outside until the remedy is performed.

General Motors (GM) has announced a serious safety defect that may affect certain 2023–2026 Chevrolet Corvette vehicles. The issue is linked to models equipped with a left-side radiator and fan combination, which are found in Corvette Z06 and ZR1 models.

According to GM, excess fuel spilled into the fuel-filler pocket during refueling could leak onto hot radiator surfaces and potentially ignite. This dangerous condition raises the risk of a vehicle fire, even while the car is turned off.

What Is the Chevrolet Corvette Fire Risk Defect?

In the affected vehicles, the fuel-filler pipe and recessed pocket sit directly above the left-side radiator and cooling fan. If a refueling spill occurs—especially if a gas pump fails to shut off properly—the spilled fuel may leak onto the radiator.

When the fan is running, it can draw spilled fuel through the radiator, vaporize it into the engine compartment, and expose it to ignition sources. If ignited, this can result in a sudden vehicle fire.

GM’s investigation confirmed that at least four Corvette fire incidents were connected to this defect, two of which involved malfunctioning gas station pumps that failed to shut off properly.

Timeline of GM’s Safety Investigation

June 10, 2025 – GM received a report through its “Speak Up for Safety” system after a social media post claimed three Corvettes caught fire during fueling within 30 days.
June 12, 2025 – A GM-owned Corvette test vehicle caught fire while refueling.
June 17, 2025 – GM officially opened a product investigation.
June 20, 2025 – Engineers identified distinct burn patterns on the left-side radiator of the test vehicle.
July–August 2025 – Controlled fuel-spill simulations showed that fuel leaks in vehicles with a left-side radiator could ignite under specific conditions, replicating the burn damage seen in real-world fires. Vehicles without this radiator design did not ignite.
August 14, 2025 – GM’s Safety Field Action Decision Authority (SFADA) decided to launch a safety recall.

Models Affected by the Safety Recall

While the issue involves Corvettes from model years 2023 through 2026, GM confirmed the left-side radiator/fan combination is only used in:

Chevrolet Corvette Z06 (2023–2026)
Chevrolet Corvette ZR1 (2023–2026)

All confirmed fire incidents involved Corvettes equipped with this radiator design.

Risks to Drivers and Passengers

If fuel leaks during refueling and reaches an ignition source, the risks include:

Vehicle fire while stationary
Potential injuries or fatalities (two incidents reported minor injuries)
Damage to property and fueling stations

GM’s Recommended Precautions for Corvette Owners

Until repairs are completed, Corvette owners should take the following precautions:

Always ensure the fuel nozzle is fully inserted into the filler pipe.
Do not overfill the gas tank; stop after the pump clicks off once.
Always turn off the engine before refueling.
Be cautious at gas stations with malfunctioning or leaking pumps.

The Official Fix

GM has announced that dealers will:

Install a protective shield to divert spilled fuel away from hot components.
Begin mailing owner notification letters on October 6, 2025.
Send a second letter once permanent parts and remedies are available.

The National Highway Traffic Safety Administration (NHTSA) has assigned this defect campaign number 25V-536.

Can Lemon Law Help Corvette Owners?

If your 2023–2026 Chevrolet Corvette has experienced repeated problems, you may have rights under the California Lemon Law and other state lemon laws.

The law may entitle you to:

A repurchase (buyback) of your Corvette
A replacement vehicle
Or cash compensation if your car qualifies as a lemon

Since the defect involves a serious safety risk, owners should act quickly. Consulting with an experienced Lemon Law attorney can help determine if your Corvette qualifies for relief. If repeated safety issues, downtime, or repair delays affect your Corvette, you may qualify for protection under Lemon Law.

General Motors (GM) has confirmed a serious safety defect affecting certain 2019–2024 Chevrolet Silverado Medium Duty trucks. This issue involves the brake pressure sensor assembly, which may allow brake fluid to leak into the electrical components of the brake pressure switch. Over time, the defect can lead to short circuits, loss of brake system function, and even under hood fires, creating a significant risk of property damage and personal injury.

What Models Are Affected?

The following Chevrolet Silverado Medium Duty trucks are included in this safety defect:

2019 Chevrolet 6500
2019–2024 Chevrolet Silverado 4500
2019–2021, 2023–2024 Chevrolet Silverado 5500
2019, 2021–2024 Chevrolet Silverado 6500

Trucks produced before 2019 use a different brake sensor design and are not affected. Certain 2024 Silverado Medium Duty models built with a brake switch wire harness that includes silicone sealant are also excluded.

Why This Is a Safety Concern

If brake fluid leaks past the diaphragm seal into the electrical portion of the brake pressure sensor:

The switch and fuse can short circuit.
The circuit may generate excessive heat, leading to a fire risk.
A fire can occur even when the vehicle is parked and unattended.

This is not only a performance issue but a direct safety hazard for owners and the public.

Chronology of Events Leading to the Defect Finding

The journey to identifying this defect spans several years, beginning with earlier issues and continuing into 2025:

April 13, 2023 – GM issued NHTSA Recall 23V-266 addressing zinc sealant fragmentation in brake pressure sensors that could cause brake fluid leaks and under hood fires.
October 11, 2024 – GM’s quality team received a report of unintended brake pump activation in a 2023 Silverado Medium Duty truck that was not part of the earlier recall. The issue was escalated through the Speak Up For Safety (SUFS) program.
November 24, 2024 – GM opened a formal investigation after discovering brake fluid in the wiring harness of the newer sensor design.
December 18, 2024 – Another field report surfaced involving a 2021 Silverado truck already repaired under the 23V-266 campaign. GM’s analysis confirmed fluid intrusion.
January 2025 – Additional warranty-returned parts tested positive for brake fluid contamination in the harness.
March 3, 2025 – GM and International Motors partnered with Akron Rubber Development Lab (ARDL) for material analysis.
April 24, 2025 – Testing revealed that the rubber diaphragm was degrading due to the supplier’s use of an unauthorized chemical that reacted with brake fluid.
April 30, 2025 – GM identified one confirmed fire among 160 reports and began deeper field analysis.
May 28, 2025 – GM inspected the affected vehicle and concluded the fire was linked to the defect.
June 5, 2025 – GM’s Safety Field Action Decision Authority (SFADA) determined a safety defect existed in 2019–2024 Silverado Medium Duty trucks.

The Cause of the Safety Defect

Investigations revealed that a supplier used an unauthorized chemical in the rubber diaphragm of the brake pressure sensor assembly. This material degraded when exposed to brake fluid, allowing leaks into the sensor’s electrical system and creating the potential for fires.

Warning Signs Owners May See

Drivers may notice a “Service Brake System” warning light on the dashboard as the defect develops. GM advises that vehicles should be parked outdoors and away from buildings until the problem is corrected.

The Fix for Silverado Owners

GM’s remedy involves replacing the brake pressure switch wire harness with an improved design.

Interim owner notifications were mailed on July 29, 2025.
A second notification will be sent once parts are fully available.
Vehicles that were previously repaired under Recall 23V-266 will also require the updated repair.

GM has assigned this campaign number N242482680, and the NHTSA campaign number is 25V-390.

Kia’s popular SUV, the Telluride, is now under recall — again. This time, the issues are far more serious than a glitchy infotainment system or a faulty sensor. Kia has confirmed two separate safety defects that could put drivers and passengers at risk of vehicle fires or unintended rollaways.

If you’re a California driver, and especially if your Telluride is still under warranty, these problems could also qualify you for protection under the California Lemon Law.

What’s going wrong?

There are two major defects involved in this recall, both affecting 2020 through 2024 Kia Tellurides:

Fire risk: The power seat motor may overheat and catch fire. The problem is linked to the seat adjustment knob, which can become stuck and cause the motor to continue running even when it shouldn’t. This can lead to electrical overheating and a real risk of interior fires — even when the vehicle is parked.
Rollaway risk: In a separate issue, improperly assembled driveshaft components can cause the vehicle to roll away while in park, especially if the parking brake isn’t engaged. This is clearly a serious safety hazard.

What is Kia doing about it?

Kia dealerships will:

Install protective brackets around the seat switches and replace adjustment knobs where needed
Inspect and replace intermediate shafts related to the rollaway issue

Repairs are currently ongoing. Kia has not yet indicated widespread part delays, but given the scope of the recall, some wait times are possible.

What to know about California Lemon Law

California’s Lemon Law doesn’t just cover cars that have persistent engine problems — it also applies to major safety issues like these. If your Telluride has:

Been in the shop multiple times for the same defect
Been out of service for 30 or more days total
Or if the fire or rollaway problems persist after attempted repairs

You may be eligible for a buyback, replacement vehicle, or financial compensation. You also don’t have to pay legal fees — manufacturers are required to cover them if your case qualifies.

What you should do:

Review your repair history — especially any seat or drivetrain work
Contact your dealership to complete the recall repair if you haven’t already
Document everything — repair orders, communication with service staff, even photos if you’ve noticed unusual smells or damage
Reach out to a Lemon Law professional if your Telluride has been unreliable or unsafe

It doesn’t matter how new your SUV is — if it puts you or your family at risk, California law is there to protect you. If you’re tired of dealing with safety concerns or have lost trust in your Telluride, we’re here to help you understand your rights — and take the next step if your vehicle qualifies as a lemon. Call us at 888-395-3666 or fill in the free Lemon Law case review form at the top of this page.