Tag Archives: manufacturing error

2017 Jeep Wrangler Cracked Control Valve

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Chrysler will be contacting the owners of certain 2017 Jeep Wrangler vehicles regarding a problem affecting the fuel system. The affected vehicles may have been assembled with a fuel tank that has a cracked or broken control valve. The problem could result in a fuel leak during a rollover event, debris in the fuel tank and/or the potential of over fueling the vehicle. A fuel leak in the presence of an ignition source can increase the risk of a fire.

Jeep dealers will inspect the fuel tank and replace fuel tank and sending unit as necessary. Owners wanting more information about the problem are asked to contact Chrysler customer service at 1-800-853-1403. Chrysler’s number for this recall is S90 and the NHTSA campaign number is 16V-849.

2017 Cadillac XT5 & GMC Acadia Reduced Braking Power

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General Motors will be contacting the owners of certain 2017 Cadillac XTSs and 2017 GMC Acadias regarding a problem affecting the brake system. An investigation into the subject vehicles found that the supplier of the brake caliper assembly may have incorrectly oversized the front caliper piston bore during machining. The oversized bore could prevent proper compression, allow the seal to extrude between the piston and the bore, and could result in a brake fluid leak. Drivers may experience reduced braking and/or an illuminated brake warning light.

Dealers will inspect the front brake calipers, replacing the assemblies as necessary. Owners wanting more information about the problem are asked to contact GM customer service at 1-800-458-8006 (Cadillac), or 1-800-462-8782 (GMC). GM’s number for this recall is 16096 and the NHTSA campaign number is 16V-8020.

2016 Nissan Titan XD Inaccurate Fuel Readings

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The owners of certain 2016 Nissan Titan Diesel XD trucks may experience problems with their fuel readings due to a manufacturing error affecting the fuel tank ventilation. During the assembly process, certain technicians may not have removed the temporary fuel tank breather tube cap and failed to affix the tube to the bed rail. As a result, the fuel tank may not receive proper ventilation and in rare instances may deform. This condition could result in the fuel gauge and the distance to empty meter displaying inaccurately.

Dealers will inspect the fuel tank breather tube, replacing the fuel tank, fuel sending unit, and/or fuel tank breather tube, as necessary. Owners wanting more information about the problem are asked to contact Nissan customer service at 1-800-647-7261. The NHTSA campaign number for this recall is 16V-847.

Dodge Durango & Jeep Grand Cherokee Fuel Line Leaks

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Chrysler will be contacting the owners of certain 2016 Dodge Durango and 2016 Jeep Grand Cherokee vehicles equipped with 3.6L engines, regarding a problem affecting the fuel system. According to the defect report, the fuel rail crossover tube may have been damaged during engine assembly. Over time a fuel leak could develop, increasing the risk of a vehicle fire.

Dealers will inspect the engine assembly for damage to the fuel rail crossover tube and replace it as necessary. For more information about the recall, owners may contact Chrysler customer service at 1-800-853-1403. Chrysler’s number for this recall is S85 and the NHTSA campaign number is 16V-814.

2013-2015 Jaguar XF Fuel Leaks

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Jaguar will be contacting the owners of certain 2013-2015 Jaguar XF vehicles equipped with 2.0L GTDi engines, regarding a problem affecting the fuel system. According to the defect report, a concern has been identified where the installation of the fuel delivery line may have insufficient clearance from the vehicle’s under shield and body. If the line chafes through, drivers may notice a fuel smell inside the vehicle or a fuel puddle underneath when it is parked.

Dealers will inspect the fuel delivery lines and replace damaged ones as necessary. An anti-abrasive sleeve and two additional mounting clips will be installed to ensure clearance. For more information about the problem, owners are asked to contact Jaguar customer service at 1-800-452-4827. Jaguar’s number for this recall is J077 and the NHTSA campaign number is 16V-796.

Volvo Seat Belt Safety Defect

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Volvo will be contacting the owners of certain 2016-2017 XC90, S90, XC60, V60 Cross Country, V60, S60 Cross Country, S60, and S60 Inscription vehicles regarding a problem affecting the front passenger seat belt. According to the defect report, the seat belt buckle was not punched correctly and could separate from the bracket. If the seat belt separates, the front seat passenger may not be adequately restrained in the event of a crash,

Dealers will inspect the front passenger seat belt buckle stud and place it as necessary. For more information about the problem, owners are asked to contact Volvo customer service at 1-800-458-1552. Volvo’s number for this recall is R89708 and the NHTSA campaign number is 16V-798.

2015-2017 Ford Mustang Oil Leaks

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Ford will be contacting the owners of certain 2015-2017 Mustang vehicles regarding a manufacturing error affecting the engine cooling system. According to the defect report, the engine oil cooler assembly hose may have insufficient crimps and could separate and leak. A sudden loss of engine oil may result in engine failure or a possible fire in the presence of an ignition source.

Those receiving notices will be asked to return to their dealerships to have the engine oil cooler tube assembly replaced. For more information about the problem, owners can contact Ford customer service at 1-866-436-7332. Ford’s number for this recall is 16S40 and the NHTSA campaign number is 16V-779.

2014-2016 Mazda3 Fuel Leaks

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The owners of certain 2014-2016 Mazda3 vehicles will be contacted by the manufacturer regarding a problem affecting the fuel system. Due to improper handling of the fuel tank, the affected cars may have an Inlet Check Valve (ICV) that could fail. A fuel leak in the presence of an ignition source could result in an automobile fire.

Depending on the tank lot number, dealers will inspect the ICV weld and replace the tank as necessary. Owners wanting more information about the problem are asked to contact Mazda customer service at 1-800-222-5500. Mazda’s number for this recall is 0116I and the NHTSA campaign number is 16V-684.