Category Archives: Electric Cars

Jeep Grand Cherokee PHEV Software Problem May Cause Loss of Drive Power

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Fiat Chrysler Automobiles (FCA US LLC) has identified a serious issue affecting certain 2022–2026 Jeep Grand Cherokee Plug-In Hybrid Electric (PHEV) vehicles. A software error within the Hybrid Control Processor (HCP) can result in a sudden loss of drive power, creating potential safety risks for drivers and passengers.

What’s the Problem?

The issue stems from the Battery Pack Control Module (BPCM) microprocessor. In some vehicles, the microprocessor may become overloaded and reset. During specific reset events, the HCP may misinterpret signals from the BPCM, causing the system to incorrectly shut down propulsion.

This defect could lead to a loss of drive power while operating, increasing the risk of a crash if drivers are unable to maintain control of their vehicles.

When Were the Vehicles Built?

The suspect period began on July 23, 2021, when the faulty HCP software was introduced into production, and ended on August 29, 2025, when FCA placed affected vehicles under plant control. Engineering records and assembly plant data were used to define this production window.

Chronology of Events

The chronology of events surrounding the discovery of the software problem in certain 2022–2026 Jeep Grand Cherokee Plug-In Hybrid Electric (PHEV) vehicles began on May 1, 2025, when FCA US LLC received a Preliminary Information Request from NHTSA’s Office of Defect Investigations, followed by FCA’s response on May 23, 2025. A supplemental request from NHTSA arrived on June 23, 2025, with FCA responding on July 14, 2025. Meanwhile, on June 24, 2025, FCA’s Technical Safety and Regulatory Compliance (TSRC) team opened an investigation into loss of propulsion complaints in Jeep Grand Cherokee PHEVs. Between June and August 2025, FCA US TSRC worked with FCA US Engineering to review the issue, analyze possible failure modes, and identify the suspect vehicle population. By August 18, 2025, FCA had recorded 96 customer assistance records, 110 field reports, and 320 service records related to the issue, though no accidents or injuries had been reported. Finally, on August 28, 2025, FCA’s Vehicle Regulations Committee concluded that a defect affecting motor vehicle safety potentially exists in all affected vehicles.

Recall Information

  • Chrysler Recall Number: 73C
  • NHTSA Campaign Number: 25V-576
  • Affected Vehicles: Certain 2022–2026 Jeep Grand Cherokee Plug-In Hybrid Electric (PHEV)

At this time, the remedy is still under development. FCA US expects to begin mailing owner notification letters on October 23, 2025.

Final Thoughts

The Jeep Grand Cherokee PHEV recall highlights the challenges of integrating advanced hybrid technology with complex vehicle software systems. While no accidents or injuries have been reported, the risk of propulsion loss makes this a critical safety concern.

Owners are encouraged to stay informed, act quickly once notifications arrive, and ensure their vehicles are repaired as soon as the remedy becomes available.

Porsche Recall: Taycan and Macan EV Face Safety and Tech Issues – What California Owners Should Know

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Porsche has issued a recall affecting two of its most popular electric vehicles: the 2022–2023 Taycan and the 2024–2025 Macan EV. While the Taycan faces a potential airbag malfunction, the Macan EV is dealing with a rearview camera issue — both of which raise serious safety concerns.

If you own one of these vehicles in California, here’s what you need to know — especially when it comes to your rights under the state’s Lemon Law.

What are the problems?

  • Taycan (2022–2023): A defect in the passenger seat sensor may cause the airbag to fail to deploy in a crash. Porsche is replacing the entire passenger seat cushion in affected vehicles to resolve the issue.
  • Macan EV (2024–2025): Owners are reporting rearview camera malfunctions due to wiring or software faults. Porsche plans to issue software updates and, where necessary, address hardware issues related to the camera system.

In both cases, these are active safety systems, and failure could put drivers and passengers at risk.

What’s being done?

Repairs are already underway at Porsche dealerships. Taycan owners will receive a new seat cushion with an updated sensor module. Macan EV owners will either receive a software patch or additional service to fix camera system components.

Why Lemon Law may apply in California

Here’s where things matter for Porsche owners in California: If your vehicle has required multiple trips to the dealer, or if these repairs leave your car out of service for an extended period, you may qualify for protection under the California Lemon Law.

That includes:

  • Safety system failures (like airbags or backup cameras)
  • Delays in getting proper parts or repairs
  • Ongoing electrical or software issues that affect performance or reliability

Even luxury vehicles like Porsche aren’t immune to defects — and when problems start to stack up, the law is on your side.

What you should do:

  • Keep a clear record of all repair visits and communication with Porsche service departments
  • Take note if you’re told parts are on backorder or if repairs are delayed
  • Reach out to a Lemon Law attorney if your vehicle continues to have issues or you’ve lost confidence in its safety

You invested in a high-end electric vehicle — and you have every right to expect high-end reliability and support.

If your Porsche Taycan or Macan EV has been giving you problems, especially related to safety features or software bugs, reach out today. Call Now for a FREE Case Review at 888-395-3666 or fill in the contact form at the top of the page. Our experienced team is here to help you navigate the process and ensure you receive the compensation you deserve. You may be entitled to a refund, replacement, or compensation under California law.

Tesla Cybertruck Recall: Exterior Trim May Fly Off While Driving

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If you’ve recently purchased a Tesla Cybertruck, you’re probably enjoying the attention it brings — but there’s something new owners need to be aware of. Tesla has issued a recall affecting about 46,000 2024-2025 Cybertrucks due to a faulty exterior trim panel that could detach while driving.

This isn’t just about aesthetics — it’s a real safety issue and could raise serious Lemon Law concerns here in California.

What’s the defect?

The problem lies in a trim piece along the windshield, called the cantrail panel. Tesla says it may have been attached using the wrong adhesive. As a result, the panel could come loose and separate from the vehicle while you’re on the road.

If you’ve already noticed unusual wind noise or seen Cybertruck owners post about missing trim — this might explain it.

What’s Tesla doing about it?

Tesla has already started performing repairs, which involve replacing the entire cantrail assembly. Owners aren’t expected to pay out of pocket for the fix, but the availability of parts — and service appointments — can vary widely.

Why Lemon Law applies here in California

Tesla has had a mixed track record when it comes to customer service and timely repairs. If this defect has left your vehicle in the shop for a long period, or if your Cybertruck has other unresolved issues, you could be protected under California’s Lemon Law.

You may qualify if:

  • You’ve experienced repeated or serious safety-related issues
  • Tesla can’t fix the defect within a reasonable number of attempts
  • Your vehicle has been out of service for 30+ total days under warranty

It doesn’t matter if your truck is new or leased — what matters is whether it’s safe, reliable, and performing the way it should.

What you can do right now:

  • Check your paperwork to see if you’ve already reported trim or body issues
  • Schedule your repair as soon as possible — and keep all documentation
  • If you’ve already had problems with build quality or multiple repair visits, it may be time to explore your legal options

Don’t assume you have to live with poor fit and finish. California law is on your side, and in most cases, you can pursue a Lemon Law claim without paying anything out of pocket. If your Cybertruck has already spent more time in the shop than on the road, let’s talk. You may be entitled to a replacement or refund — and we can walk you through what that looks like. Call Now for a FREE Case Review at 888-395-3666 or fill in the contact form at the top of the page. Our experienced team is here to help you navigate the process and ensure you receive the compensation you deserve. Don’t wait – take action today to protect your rights as a California consumer!

Lincoln Aviator Battery Short

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According to Ford’s records, certain 2020-2021 Aviator vehicles were recorded as having the repair successfully completed, but may still be at risk due to the incorrect software installation. If the correct software update remedy is not installed on the vehicle, the manufacturing defect can cause a lower capacity cell to develop an internal short circuit, leading to a battery power off and potentially resulting in a vehicle fire.

The issue was first brought to Ford’s attention in November 2024, when an audit revealed insufficient data to confirm correct software application across all field service actions (FSAs) using the FDRS service tool. A team was formed to investigate further and created templates to track software lineage part numbers. In December 2024, Ford informed the National Highway Traffic Safety Administration (NHTSA) of the concern and discussed a plan to address the mismatched vehicles. After conducting an audit, it was found that 99.3% of the repairs conducted under recall 23S53 had the correct software installed. However, they identified specific vehicles that were recorded as receiving the remedy but still had software that did not address the safety risk.

To rectify the situation, Ford has approved a field action and will update the Battery Energy Control Module software for the affected vehicles. The company is not aware of any reports of accidents or injuries related to this condition. Dealers will correct the problem by updating the software with the correct version.

The recall number for this issue is 25S58, and the NHTSA campaign number is 25V-349. If you own a 2020-2021 Lincoln Aviator vehicle equipped with a 3.0L PHEV engine, and you receive a recall notice, contact your dealer for repairs to ensure your safety on the road.

Ford Rattles And Clunks From Ball Joint Fastener Problem

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A major safety concern has been uncovered by Ford, affecting several of its 2024 and 2025 models, including the popular Bronco, Ranger, and electric F-150 Lightning. At the heart of the issue is a potentially faulty front upper control arm ball joint fastener, which may have been improperly secured or even missing altogether. This oversight could lead to a catastrophic failure, where the front upper control arm becomes detached from the knuckle assembly, compromising the vehicle’s stability and control.

The first reported incident involving the F-150 Lightning BEV occurred on March 6, 2025, when a customer’s vehicle suffered a right front wheel failure after just 634 miles on the road. Upon investigation, it was discovered that the upper control arm nut was missing, which had caused the control arm to separate from the knuckle assembly.

Further analysis revealed that the root cause of the problem lies in the manufacturing process, where inconsistencies in the alignment between the fastening tool and the fastener may have prevented the nut from being properly secured. As a result, the ball joint nut may not have been tightened to the correct torque specification, creating a risk of separation.

Drivers who experience this issue may initially notice unusual noises, such as clunks or rattles, when driving over bumps or uneven terrain. However, in more severe cases, the loss of directional control can occur without warning, significantly increasing the risk of an accident.

While the exact timeline for the discovery of this issue on the Bronco and Ranger models is not publicly available, it is imperative that owners of affected vehicles take immediate action to ensure their safety on the road. Ford dealers will inspect and repair the ball joint fastener as necessary, and owner notification letters were sent out on May 23, 2025.

The recall numbers for this issue are 25S45 (Ford’s internal number) and 25V-310 (NHTSA campaign number) for the Bronco and Ranger, and 25V-341 for the F-150 Lightning BEV. If you receive a notification regarding your vehicle, it is essential to contact your local Ford dealer promptly to schedule an appointment and have the necessary repairs carried out.

In conclusion, the safety of drivers and passengers is paramount, and it is crucial that owners of affected Ford vehicles take swift action to address this critical issue. By doing so, they can ensure a safe and reliable driving experience, and minimize the risk of accidents caused by this potentially hazardous fault.

Volvo Plug-In Hybrid Battery Fire Risk

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A critical safety issue has been identified in certain Volvo cars, prompting thousands of owners to bring their vehicles in for repairs. The affected models include the 2020-2021 S90, 2020-2022 S60, V60, XC60, XC90, and 2022 V90 plug-in hybrid vehicles. According to Volvo Cars, a production deviation in the battery module can cause a short circuit when the vehicle is fully charged and parked, increasing the risk of a fire.

The problem arises from a supplier process defect that can lead to an internal short circuit within certain battery cells. This can result in overheating of the battery cells, potentially causing a thermal event when the vehicle is parked and fully charged. Fortunately, Volvo Cars has not received any reports of incidents occurring while driving, and there have been no reported injuries, fatalities, or crashes related to this condition.

The investigation into the issue began in February 2024, after Volvo Cars received its first report of a thermal event. The company’s Critical Concern Action Process (CCAP) was initiated, and a technical investigation was conducted to determine the root cause of the problem. After completing the investigation in March 2025, the Critical Concern Management Team (CCMT) decided to prepare for a recall due to the increased risk to motor vehicle safety.

To address the issue, Volvo Cars is advising owners of affected vehicles not to charge their cars until the remedy has been completed. Dealers will inspect and replace the high-voltage battery module as necessary, and update the software to monitor the battery. Owner notification letters are expected to be mailed on May 15, 2025.

The recall affects a range of Volvo models, including:

  • 2020-2021 S90
  • 2020-2022 S60
  • 2020-2022 V60
  • 2022 V90
  • 2020-2022 XC60
  • 2020-2022 XC90

Volvo Car’s number for this recall is R10312, and the NHTSA campaign number is 25V-179. Owners who receive recall notices are encouraged to contact their local dealerships to schedule the necessary repairs.

Note: Owners are advised to take precautions to minimize the risk of a thermal event. By not charging their vehicles until the remedy has been completed, owners can help prevent any potential fires.

2025 Chrysler Pacifica PHEVs – Insufficient Bolt Torque on Front Brake Caliper Bracket

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A potential safety issue has been identified in some 2025 Chrysler Pacifica Plug-In Hybrid Electric Vehicles (PHEVs) that may have been produced with insufficient bolt torque on the front brake caliper bracket. The problem, which affects vehicles produced on December 19, 2024, can lead to a range of serious consequences, including reduced steering control, brake fluid leakage, and diminished front braking performance.

According to FCA US LLC (FCA US), the issue was first identified on February 20, 2025, when the Technical Safety and Regulatory Compliance (TSRC) organization opened an investigation into the matter. The company worked with its engineering team and supplier to understand the potential consequences of the problem and determine if any vehicles with suspect front brake caliper brackets had left the factory.

As of March 13, 2025, FCA US is aware of one warranty claim related to this issue, which was received on January 8, 2025. However, there have been no field reports of accidents or injuries resulting from the problem.

The suspect vehicles were produced with front brake caliper bracket bolts that were not properly torqued, which can cause the bracket to separate from the steering knuckle. This can lead to a range of serious safety issues, including reduced steering control and diminished braking performance. In certain crashes, this can increase the risk of injury to occupants of the vehicle.

To address the issue, FCA US will be conducting a recall of affected vehicles. Dealers will inspect and replace the front brake caliper brackets and bolts as necessary, free of charge. Owner notification letters are expected to be mailed on April 24, 2025. The recall is identified as FCA’s number 27C and the NHTSA campaign number is 25V-191.

Vehicle owners who receive a notification letter should contact their local Chrysler dealer to schedule an appointment for the inspection and repair. It is essential to have the issue addressed promptly to ensure the safety of the vehicle’s occupants and other road users. The recall highlights the importance of regular maintenance and inspections to identify potential safety issues before they become major problems. FCA US’s prompt action in addressing the issue demonstrates its commitment to ensuring the safety and quality of its vehicles.

If you own a 2025 Chrysler Pacifica PHEV, it is essential to be aware of this potential issue and take immediate action if you receive a notification letter. By doing so, you can help ensure your safety and the safety of others on the road.

Certain 2022-2024 Ford F-150 Lightning BEVs May Have A Battery Defect

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A potential safety issue has been identified in a small number of 2022-2024 Ford F-150 Lightning Battery Electric Vehicles (BEVs). The problem affects the high voltage battery cells, which may have a manufacturing defect that can cause an internal short circuit. This defect is due to misaligned electrodes in the battery cells, which can occur over repeated charge and discharge cycles.

The issue was first brought to Ford’s attention in October 2024, when a fire was reported in a 2022 model year F-150 BEV. Further investigation revealed two additional fires in 2022 and 2023 model year vehicles, prompting Ford to launch a broader inquiry into the matter. Although no physical samples were initially available for analysis, Ford’s Field Review Committee authorized a program to collect and evaluate additional samples from the field.

The subsequent tear-down analysis of the returned battery arrays revealed evidence of misaligned electrodes in the high voltage battery cells. The supplier also found that eight stacker machines between two production lines had produced cells with cathode shift, which did not meet the design requirements. This manufacturing concern resulted in overlap that fell short of the required standards. Notably, some of the cells from vehicles that experienced fires were manufactured during this time frame.

On February 18, 2025, Ford learned of a fifth report of a vehicle fire and decided to approve a safety recall. The recall affects certain 2022-2024 Ford F-150 Lightning BEVs, and owners are advised to take precautions until the repair is completed. Specifically, owners should only charge their vehicles to a maximum of 80% battery capacity to minimize the risk of an internal short circuit.

To address this issue, dealers will inspect and replace the high voltage battery array as necessary. Owner notification letters are expected to be mailed on March 17, 2025. Ford’s recall number for this issue is 25S18, and the National Highway Traffic Safety Administration (NHTSA) has assigned a campaign number of 25V-131.