Tag Archives: automobile safety defect

2024–2026 Ford Ranger Fire Risk

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Ford Motor Company has announced a safety defect affecting certain 2024–2026 Ford Ranger vehicles.  Some Rangers could experience a wiring issue that can, in rare cases, lead to smoke or fire inside the vehicle.

What’s the Problem?

The issue is tied to the wiring harness connected to the sun visor and headliner. In some vehicles, this wiring may have been installed incorrectly or wrapped with excessive protective tape. These conditions can cause the wiring to become pinched or damaged as it passes through metal openings near the A-pillar, which is the structural area along the windshield.  If the wiring becomes damaged and contacts metal, it can create an electrical short. This short may generate heat or sparks, potentially leading to smoke, melting components, or even a fire in the A-pillar area.  Any smoke or fire inside a vehicle increases the risk of injury or a crash. Even before a fire occurs, smoke or melting materials can distract the driver or reduce visibility.

While no accidents or injuries have been reported, there has been at least one case involving flames and several others showing signs of smoke or burn damage.

What Caused It?

Ford’s investigation found two main contributing factors. First, excessive tape thickness on the wiring harness can cause it to bind or become damaged when passing through tight metal openings. Second, insufficient controls during installation may allow the wiring to be routed incorrectly, increasing the chance of contact with metal edges.

Over time, damaged wiring can become exposed. Combined with repeated resets of the Body Control Module after a fault, this can lead to ongoing electrical arcing, soot buildup, and eventually a fire risk.

Warning Signs to Watch For

Drivers may notice early warning signs before a more serious issue develops. These include flickering or non-functioning sun visor mirror lights or overhead console lights. These symptoms may indicate a problem with the circuit and should not be ignored.

Timeline of the Investigation

Ford’s investigation began on October 31, 2025, after a fire was reported in the A-pillar area of a 2024 Ranger. Early findings pointed to an electrical short in the sun visor power circuit, confirmed by a diagnostic trouble code. The issue was escalated to Ford’s Critical Concern Review Group on November 6, 2025.

Over the following months, engineers reviewed supplier specifications and installation procedures, identifying risks related to wiring thickness and routing. Testing in early 2026 confirmed that materials were not inherently flammable, but electrical system behavior could still lead to fire over time.

By March 20, 2026, Ford had identified multiple reports tied to four vehicles, including one case involving flames. On April 7, 2026, the Field Review Committee approved a field service action.

What’s the Fix?

Ford dealers will inspect the wiring harness for damage, replace it if necessary, and update the Body Control Module software.  he recall will be carried out in phases. Owners of 2025 model year vehicles will be notified the week of May 31, 2026. Owners of 2026 models will be notified the week of June 29, 2026, followed by 2024 model owners the week of July 27, 2026.

Interim letters informing owners of the safety risk are expected to be mailed starting April 27, 2026. Additional letters will be sent once the full repair remedy is available, anticipated in August 2026.

Ford has assigned recall number 26S29, and it is listed under NHTSA campaign number 26V-238.

Ford & Lincoln Critical Safety Systems May Fail Without Warning

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If you own certain Ford or Lincoln vehicles, a newly announced recall raises serious concerns about the reliability of key safety systems. A defect in the vehicle’s  can cause critical features—including the rearview camera and driver-assistance systems to suddenly stop working.

What’s the Problem?

The issue affects the Image Processing Module A (IPMA), which is responsible for powering several important safety features.

Due to a software-related problem, the module may:

  • Unexpectedly reset
  • Lose functionality temporarily or permanently
  • Fail repeatedly over multiple drive cycles

When this happens, drivers may experience:

  • Loss of rearview camera image
  • Failure of pre-collision assist
  • Disabled lane-keeping assist
  • Malfunctioning blind-spot monitoring

In some cases, repeated resets can lead to a persistent loss of these features altogether.

Why This Is Dangerous

The most immediate safety concern is the loss of the rearview camera, which is required for safe backing.  Without a working rearview camera, the risk of a crash during reversing increases significantly.  Even more concerning is the loss of multiple Advanced Driver Assistance Systems (ADAS) at the same time—features that drivers rely on to prevent collisions and stay in their lane.  This is not a minor glitch—it’s a system-wide safety failure.

What’s Causing the Issue?

Ford has identified the root cause as a computational overload in the IPMA system.

  • When the vehicle is in dense traffic environments
  • With many moving objects (cars, pedestrians, etc.)
  • The system becomes overwhelmed

This overload can trigger a reset of the module, and repeated resets can eventually cause the system to stop functioning altogether.

Warning Signs Drivers May See

If your vehicle is affected, you may notice warning messages such as:

  • “Front Camera Fault”
  • “Pre-Collision Assist Not Available”
  • “Lane-Keeping System Off”

Additionally:

  • Blind-spot indicator lights may illuminate unexpectedly

These warnings are a strong indication that the system is not functioning properly.

How the Problem Was Discovered

The issue first surfaced through an increase in warranty claims, particularly involving fleet vehicles like the Lincoln Aviator used in livery services.

Ford’s Critical Concern Review Group (CCRG) launched a detailed investigation, including:

  • Simulation testing
  • Real-world driving evaluations
  • Analysis of warranty and connected vehicle data

Although the issue was initially difficult to reproduce, patterns began to emerge:

  • Higher occurrence in urban environments
  • Greater impact on livery and fleet vehicles
  • Strong link to vehicles with specific sensor configurations (5 radar sensors)

After further review and discussions with the National Highway Traffic Safety Administration, Ford reopened the investigation in March 2026 and ultimately approved a recall.

Affected Vehicles

This issue may affect certain:

  • 2022–2025 Lincoln Navigator
  • 2024–2025 Lincoln Nautilus
  • 2025 Lincoln Aviator
  • 2025 Ford Explore

Recall Details

  • Ford Recall Number: 26S21
  • NHTSA Campaign Number: 26V-165
  • Fix: Software update to the IPMA system
    • Performed at a dealer or via over-the-air (OTA) update
  • Owner Notification: Expected March 30, 2026

Ford has stated that it is not aware of any accidents or injuries related to this issue—but that does not reduce the seriousness of the defect.

Is This a California Lemon Law Case?

This type of defect may qualify under the California Lemon Law, especially if:

  • The issue affects vehicle safety systems
  • Repairs fail to permanently fix the problem
  • The vehicle requires multiple dealer visits
  • The defect substantially impairs the use, value, or safety of the vehicle

What Should You Do?

If you own one of these vehicles:

  1. Watch for warning messages
  2. Document every issue and repair visit
  3. Schedule service as soon as possible
  4. Follow up if the issue persists after repair

If the problem continues, it may be time to explore your legal options.

Final Thoughts

Modern vehicles depend heavily on advanced electronics to keep drivers safe. But when those systems fail – especially unpredictably – it creates a serious risk.  A vehicle that cannot reliably detect hazards or even show you what is behind you is not functioning as intended.  If your Ford or Lincoln is experiencing these issues, do not ignore the warning signs. This is exactly the type of defect California lemon law was designed to address.

Mercedes EQB Battery Fire Warning

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Owners of certain electric Mercedes-Benz EQB models are now facing a serious safety defect involving the high-voltage battery. According to filings with the National Highway Traffic Safety Administration (NHTSA), an internal battery defect may lead to a thermal event and potential vehicle fire — whether the vehicle is parked or being driven.

If you own one of the following models, your vehicle may be affected:

  • 2023–2024 Mercedes-Benz EQB 250+
  • 2022–2024 Mercedes-Benz EQB 300 4MATIC
  • 2022–2024 Mercedes-Benz EQB 350 4MATIC

The recall is listed under NHTSA Campaign Number 26V-073 and replaces earlier recalls 25V-050 and 25V-894.

What Is the Safety Risk?

Mercedes has acknowledged that certain battery cells produced during an early production period may not be sufficiently robust. Under certain production and usage conditions, an internal short circuit can develop within the high-voltage battery.

If that occurs:

  • A thermal event may result
  • There is an increased risk of vehicle fire
  • The fire could occur while driving or while parked

If the event occurs while driving, drivers may see a high-voltage battery malfunction warning message in the instrument cluster.  If the event occurs while the vehicle is parked, there may be no warning at all.  That lack of warning is particularly concerning — especially for vehicles parked inside garages or near structures.

What Caused the Problem?

Mercedes-Benz identified deviations in the battery supplier’s production process. Certain battery cells from an early production range were found to be:

  • Less resistant to stress factors over time
  • More vulnerable at high state-of-charge (SoC)
  • Potentially susceptible to short circuiting — especially when combined with:
    • Charging infrastructure influences
    • External damage
    • Environmental stress

The risk appears elevated when the battery is charged to high capacity levels.

Chronology of Events

The recall began on January 31, 2025, when Mercedes-Benz filed an initial safety notice with NHTSA and later implemented a global software update in April 2025 to reduce the risk of battery-related thermal events. After additional incidents were reported outside the United States in May 2025, the recall was expanded, with a supplemental notice filed in October 2025. In November 2025, two fire incidents in Europe involving vehicles that had already received the software update raised concerns about the remedy’s effectiveness, prompting further investigation and discussions with regulators. Extensive testing and analysis conducted between December 2025 and January 2026 ultimately led Mercedes to conclude that the software update could not reliably eliminate the risk in all affected vehicles. As a result, on January 30, 2026, the company launched a new recall requiring full high-voltage battery replacement for certain vehicles, now identified as NHTSA Campaign Number 26V-073.

Fires Reported in the United States

Mercedes reports:

  • Two fire incidents in the United States
  • Both vehicles were part of the original recall scope
  • No U.S. fires have been reported after the software update
  • Approximately 74% of affected U.S. vehicles have completed the original recall repair

However, because the software update’s effectiveness cannot be fully confirmed, Mercedes is now requiring battery replacement.

What Owners Are Being Told to Do

Until repairs are completed, owners are advised to:

  • Park outside and away from structures
  • Limit charging to 80% battery capacity
  • Await official notification letters (interim letters expected February 27, 2026)

Importantly:

Vehicles previously repaired under recall 25V-050 or 25V-894 must still undergo the new repair.

Lemon Law Implications

Battery replacement is not a minor repair. It is one of the most expensive and critical components of an electric vehicle.

If your Mercedes EQB:

  • Experienced a fire or thermal event
  • Has been out of service for extended periods
  • Required multiple repair attempts
  • Is subject to repeat recalls
  • Has diminished value due to safety concerns

You may have rights under your state’s Lemon Law.

Even if the manufacturer ultimately offers a repair, repeated safety recalls involving fire risk may qualify the vehicle as defective.

Final Thoughts

Electric vehicles depend entirely on battery integrity. When the manufacturer acknowledges that a software update may not be sufficient — and ultimately requires full battery replacement — that is a serious development.

If you own a 2022–2024 Mercedes EQB and have concerns about:

  • Safety
  • Repair delays
  • Diminished value
  • Buyback eligibility

It may be time to speak with an attorney experienced in automotive defect and lemon law claims.  Safety recalls are meant to protect consumers. But when defects involve fire risk, the legal and financial consequences can be significant.  If you believe your vehicle may qualify as a lemon, you do not have to navigate this alone.

Software Error Causes Rear View Camera Issues In Ford and Lincoln Vehicles

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A software error has been identified as the cause of rear view camera problems in certain Ford and Lincoln vehicles, prompting a field action to update the affected systems. The issue can cause the rear view camera image to delay, freeze, or not display when the vehicle is in reverse, potentially increasing the risk of accidents.

The National Highway Traffic Safety Administration (NHTSA) first contacted Ford about the problem in January 2025, after receiving 37 vehicle owner questionnaires (VOQs) regarding rear-view camera complaints on 2021-2023 Model Year Ford F-150 vehicles. An investigation by Ford’s Automotive Safety Office revealed that 15 of these complaints alleged a frozen rear-view camera image while in reverse, with an additional 18 related to SYNC and/or APIM concerns.

Further review by Ford’s Critical Concern Review Group (CCRG) and the SYNC engineering team led to the identification of the causal factors as specific SYNC4 software variants between 1.7 and 1.9. A read-across analysis revealed that other vehicle lines also utilized the affected software versions, resulting in a total of 232 warranty claims in North America.

The affected vehicles include various Ford models, such as the Bronco, F-150, Edge, Escape, and Expedition, as well as Lincoln models like the Nautilus, Navigator, and Corsair. The issue is caused by a software error in the accessory protocol interface module (APIM), which will be updated by a dealer or through an over-the-air update.

According to Ford, one minor crash resulting in property damage has been reported, but no injuries have been linked to this concern. To address the issue, Ford will be conducting a field action, with interim letters notifying owners of the safety risk expected to be mailed on June 16, 2025. A second letter will be sent once the remedy is available, anticipated for the third quarter of 2025.

Vehicle owners can identify this recall by Ford’s number, 25S49, and the NHTSA campaign number, 25V-315. It is essential for affected vehicle owners to take note of this issue and follow the instructions provided by Ford to ensure their rear view camera system is updated and functioning correctly to minimize the risk of accidents.

The vehicles affected include:

  • 2021-2024 Ford Bronco
  • 2021-2024 Ford F-150
  • 2021-2024 Ford Edge
  • 2023-2024 Ford Escape
  • 2023-2024 Ford F-250 SD
  • 2023-2024 Ford F-350 SD
  • 2023-2024 Ford F-450 SD
  • 2023-2024 Ford F-550 SD
  • 2023-2024 Ford F-600 SD
  • 2022-2024 Ford Expedition
  • 2022-2025 Ford Transit
  • 2021-2023 Ford Mach-E
  • 2024 Ford Ranger
  • 2024 Ford Mustang
  • 2021-2023 Lincoln Nautilus
  • 2022-2024 Lincoln Navigator
  • 2023-2024 Lincoln Corsair

In summary, a software error has been identified as the cause of rear view camera problems in certain Ford and Lincoln vehicles, and a field action has been initiated to update the affected systems. Vehicle owners are advised to be aware of this issue and take necessary steps to ensure their safety on the road.

Fuel Leak: 2021-2023 Acura TLX

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The fuel filler neck and fuel tank junction in a small number of 2021-2023 Acura TLX vehicles may have an incomplete weld that could separate. An incomplete weld can cause separation, leading to a fuel leak while driving or parked. This defect poses a significant risk to vehicle occupants and bystanders, as fuel leaks can ignite and cause fires.

Background of the Issue

Honda first became aware of the issue in November 2023, when they received a warranty claim related to a fuel leak in an affected TLX vehicle. The company promptly launched an investigation, which revealed that a defect related to motor vehicle safety existed. As a result, Honda decided to conduct a safety recall to address the problem. To date, the company has received two warranty claims related to this issue, but fortunately, there have been no reports of injuries, fires, or deaths.

Cause of the Defect

The root cause of the defect lies in the production process of the fuel tank assembly. During manufacturing, the fuel filler neck was improperly loaded into the gripper fixture, resulting in a tilted position and uneven contact between the fuel tank and fuel filler neck during the weld procedure. Additionally, the fuel filler neck melt depth was incorrectly set for the weld equipment, leading to a shallow melt weld depth between the components. This combination of factors created an incomplete weld that can separate over time, allowing fuel to escape.

Symptoms of a Fuel Leak

If you own a 2021-2023 Acura TLX, it’s essential to be aware of the symptoms of a fuel leak. One of the most common signs is a strong gasoline odor wafting through the vehicle while driving. This can be caused by a variety of factors, including worn-out seals, cracked fuel lines, or faulty fuel system components. As cars age, the rubber components in their fuel systems can deteriorate, allowing gas to escape. Common culprits behind these leaks include the fuel pump, filter, and injectors, as well as parts of the emissions system.

Risks Associated with Fuel Leaks

A gasoline smell is not just a minor annoyance; it can also be a sign that your engine is burning more fuel than necessary, which can hit you in the pocketbook. More alarmingly, prolonged exposure to gas fumes can have serious health consequences, including respiratory damage. Given the potential risks to both your wallet and well-being, it’s crucial to address any issues causing a gasoline smell in your TLX promptly.

Recall Details

To rectify the issue, dealers will replace the fuel tank assembly. Owner notification letters are expected to be mailed on February 10, 2025. Acura’s number for this recall is JKX, and the NHTSA campaign number is 24V-950. If you receive a notice for this problem, it’s essential to schedule a service appointment as soon as possible to have the fuel tank assembly replaced.

Honda Civic – Noise From Front Suspension While Turning

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In a concerning development affecting certain 2022-2024 Honda Civic vehicles, an incorrectly assembled steering rack has raised concerns. This assembly issue may lead to potential tire damage, as the tire could come into contact with the lower suspension or tie rod ends. Specifically, the vehicles affected are those 2022-2024 Civic 4-door and Civic 5-door models that had a replacement power steering rack installed as part of a service repair.

Honda became aware of the problem in July 2023, when they were contacted by their steering rack assembly manufacturer about certain assemblies that may have been improperly put together. As a result, Honda swiftly initiated an investigation into this matter, which eventually revealed a defect posing a risk to vehicle safety. In response, Honda made the responsible choice to launch a safety recall.

Flat tire

According to the defect report, the steering racks produced as replacement parts for Honda dealerships had been assembled with an incorrect stroke length setting. When the steering rack’s stroke extends beyond a certain length during driving, it brings the tire into proximity with the lower suspension arm and/or tie rod end. Such contact can lead to tire damage or a potential puncture, thereby heightening the likelihood of an accident or injury.

An early indicator that the issue exists includes an unusual noise emanating from the front tire/suspension area, particularly when making turns.

Honda is taking measures to address this concern. Owners who receive notifications will be urged to return to their Honda dealerships to have the electric power steering rack carefully inspected. If necessary, the steering rack will be replaced to ensure the vehicle’s safety. It’s anticipated that notification letters will be dispatched to owners starting on December 4, 2023. For reference, the recall is identified by Honda as YFW, and the corresponding NHTSA campaign number is 23V-704.

Ford Mustang Mach E Battery Contactor Could Overheat

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Certain 2021-2022 Ford Mustang Mach-E cars might face a power problem due to an overheated high voltage battery contactor, potentially leading to an increased risk of accidents.

In June 2022, Ford’s Field Review Committee (FRC) gave the green light to a Field Service Action (FSA) named 22S41, specifically designed to tackle concerns regarding the overheating of the high voltage battery main contactor in select 2021-2022 Mustang Mach-E vehicles. To fix this issue, dealers updated the software for the Secondary On-Board Diagnostic Control Module (SOBDMC) and the Battery Energy Control Module (BECM). The enhanced SOBDMC software keeps an eye on the contactor’s temperature and smartly reduces the battery’s power output to prevent further damage. Meanwhile, the upgraded BECM software checks the contactor’s resistance to identify any damage, then it generates a diagnostic trouble code (DTC) and lowers the vehicle’s power to avoid more harm.

At the time of approving this FSA, Ford’s Critical Concern Review Group (CCRG) and Electrical Propulsion Engineering (EPE) teams found the software updates for BECM and SOBDMC to be a suitable way to minimize the safety risks linked to power loss. The software update, by monitoring contactor resistance, warns customers if the resistance exceeds a certain limit. Alongside the warning, the software reduces power to prevent further contactor damage and the associated power loss risk. Even with the reduced power, customers can safely accelerate to highway speeds. This approach was also reviewed with the National Highway Traffic Safety Administration (NHTSA).

In June 2022, Ford Motor Company decided to issue a safety recall (NHTSA Recall 22V-412) for 48,924 model year 2021-2022 Ford Mustang Mach-E vehicles produced between May 27, 2020, and May 24, 2022. This recall was prompted by concerns about high voltage battery contactors overheating, primarily due to direct current (DC) fast-charging and repeated full-throttle pedal events. This overheating could lead to arcing or deformation of the electrical contact surfaces. If this occurs, the contactor could either remain open or get welded shut. An overheated contactor that opens while driving may lead to an immediate loss of power without re-engagement.

Following consumer complaints, the Office of Defects Investigation (ODI) initiated a Recall Query (RQ) for 2021-2022 Ford Mach-E vehicles included in Recall 22V-412. These vehicles had previously received a remedy involving a Secondary On-Board Diagnostic Control Module (SOBDMC) software update to monitor contactor temperature and reduce battery power to protect the contactor, as well as a Battery Energy Control Module (BECM) software update to monitor contactor resistance and reduce vehicle power in case of an overheated contactor.

To address this issue, dealers will replace the high voltage battery junction box. This recall is identified by Ford as 23S56, and the corresponding NHTSA campaign number is 22V-687. Vehicles included in this recall that were previously repaired under recall 22V-412 will need to have the new remedy completed.

Ford Mustang Mach-E Battery Problems Continue

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ford-mustang-mach-e

In the realm of electric vehicles (EVs), the 2021-2022 Ford Mustang Mach-E gained significant attention for its sleek design and promising performance. However, beneath its exterior allure, a complex challenge emerged that put the spotlight on battery-related issues. In June 2022, Ford Motor Company took steps to issue a safety recall (NHTSA Recall 22V-412) for a range of Mustang Mach-E vehicles, acknowledging battery problems that had the potential to impact both safety and performance.

2021-2022 Ford Mustang Mach-E Battery Recall

The safety recall was prompted by concerns related to high voltage battery main contactors. These components, integral to the functioning of the vehicle’s battery system, were at risk of overheating. The primary culprits behind this issue were the effects of direct current (DC) fast-charging and frequent aggressive acceleration events, which placed excessive stress on these contactors. Overheating, led to arcing or deformation of the electrical contact surfaces. Perhaps the most alarming consequence was the potential for a contactor to remain open, resulting in a sudden loss of motive power during driving. This raised significant safety concerns due to the increased risk of accidents resulting from unexpected power loss.

The Office of Defects Investigation

The recall was further complicated by the involvement of the Office of Defects Investigation (ODI). Following the initial recall (22V-412) involving approximately 48,924 vehicles, the ODI received a series of consumer complaints. These complaints highlighted incidents of high voltage battery main contactor failures even after the prescribed remedy had been implemented. This indicated that the initial software updates, aimed at temperature monitoring and power reduction, might not have fully resolved the underlying issues. This discrepancy called into question the effectiveness of the initial recall and the adequacy of its remedy.

Ford’s Response

In response to the ongoing concerns, Ford issued a Technical Service Bulletin TSB 23-2020 which focused on replacing the High Voltage Battery Junction Box (HVBJB) in the affected vehicles. The HVBJB is a crucial component that facilitates the connection between various parts of the high voltage battery system. Consumers who had experienced a loss of motive power post the initial recall were directed towards this bulletin. The bulletin aimed to ensure that the remedy for the contactor failures was comprehensive and addressed any lingering issues.

Addressing The Problem

The complexity of addressing battery-related problems in the 2021-2022 Ford Mustang Mach-E underscored the challenges of integrating advanced EV technology into mainstream vehicles. The initial recall and its subsequent developments shed light on the interplay between software solutions and hardware replacements. While software updates were intended to mitigate the risks, the need for a hardware replacement (HVBJB) became evident as consumer complaints persisted.

Conclusion

The battery problems encountered by the 2021-2022 Ford Mustang Mach-E vehicles served as a valuable lesson for both automakers and consumers in the evolving world of electric vehicles. The recall (22V-412), the Office of Defects Investigation’s involvement, and Ford’s multi-faceted response emphasized the importance of thorough and quick problem-solving in this rapidly advancing domain. As the automotive industry continues to innovate, experiences like these pave the way for safer and more reliable electric vehicles in the future.

2021-2022 Ford Mustang Mach-E Lemon Vehicle

If you find yourself grappling with persistent issues in your 2021-2022 Ford Mustang Mach-E vehicle, the California Lemon Law can offer you a potential lifeline. Designed to protect consumers from purchasing or leasing defective vehicles, this law provides a pathway to relief if your vehicle is deemed a “lemon.” If your Mustang Mach-E experiences substantial defects that impair its use, safety, or value, and these issues persist despite a reasonable number of repair attempts within the vehicle’s warranty period, you may be entitled to a replacement vehicle or a refund of the purchase price. The California Lemon Law serves as a crucial safeguard, empowering you to take decisive action to address your vehicle’s ongoing problems and helping you move forward with confidence.