2024 FORD F-150 LIGHTNING BEV Recalls - California Lemon Law FORD F-150 LIGHTNING BEV problems

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Recalls For 2024 FORD F-150 LIGHTNING BEV

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Recall #1 Issued: 2024 12 19 - Camp #20241219

This 2024 FORD F-150 LIGHTNING BEV recall affects the SUSPENSION:FRONT:CONTROL ARM:UPPER BALL JOINT Manufactured by Ford Motor Company

Description Of Defect

Ford Motor Company (Ford) is recalling certain 2023-2024 F-150 Lightning BEV vehicles. The front upper control arm ball joint nut may not have been tightened properly, allowing the front upper control arm to detach from the knuckle assembly.

Conseqence Of Defect

A detached control arm can cause a loss of vehicle steering and control, increasing the risk of a crash.

Corrective Action

Dealers will inspect the upper control arm ball joint nut, and replace the nut and/or knuckle assembly, as necessary, free of charge. Owner notification letters were mailed February 10, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24S76.

Additional Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153) or go to nhtsa.gov.

Recall #2 Issued: 2025 02 28 - Camp #20250228

This 2024 FORD F-150 LIGHTNING BEV recall affects the ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY Manufactured by Ford Motor Company

Description Of Defect

Ford Motor Company (Ford) is recalling certain 2022-2024 F-150 Lightning battery electric vehicles. A manufacturing defect in the high voltage battery cells may result in an internal short circuit.

Conseqence Of Defect

A battery short circuit increases the risk of a fire.

Corrective Action

Owners are advised to only charge their vehicles to a maximum of 80% battery capacity until the repair has been completed. Dealers will inspect and replace the high voltage battery array as necessary, free of charge. Owner notification letters were mailed June 27, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S18.

Additional Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 888-327-4236 (TTY 888-275-9171) or go to nhtsa.gov.

Recall #3 Issued: 2025 02 28 - Camp #20250228

This 2024 FORD F-150 LIGHTNING BEV recall affects the ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY Manufactured by Ford Motor Company

Description Of Defect

Ford Motor Company (Ford) is recalling certain 2022-2024 F-150 Lightning battery electric vehicles. A manufacturing defect in the high voltage battery cells may result in an internal short circuit.

Conseqence Of Defect

A battery short circuit increases the risk of a fire.

Corrective Action

Owners are advised to only charge their vehicles to a maximum of 80% battery capacity until the repair has been completed. Dealers will inspect and replace the high voltage battery array as necessary, free of charge. Owner notification letters were mailed June 27, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S18.

Additional Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 888-327-4236 (TTY 888-275-9171) or go to nhtsa.gov.

Recall #4 Issued: 2025 02 28 - Camp #20250228

This 2024 FORD F-150 LIGHTNING BEV recall affects the ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY Manufactured by Ford Motor Company

Description Of Defect

Ford Motor Company (Ford) is recalling certain 2022-2024 F-150 Lightning battery electric vehicles. A manufacturing defect in the high voltage battery cells may result in an internal short circuit.

Conseqence Of Defect

A battery short circuit increases the risk of a fire.

Corrective Action

Owners are advised to only charge their vehicles to a maximum of 80% battery capacity until the repair has been completed. Dealers will inspect and replace the high voltage battery array as necessary, free of charge. Owner notification letters were mailed June 27, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S18.

Additional Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 888-327-4236 (TTY 888-275-9171) or go to nhtsa.gov.

Recall #5 Issued: 2025 05 23 - Camp #20250523

This 2024 FORD F-150 LIGHTNING BEV recall affects the SUSPENSION:FRONT:CONTROL ARM:UPPER BALL JOINT Manufactured by Ford Motor Company

Description Of Defect

Ford Motor Company (Ford) is recalling certain 2024-2025 F-150 Lightning BEV vehicles. The front upper control arm ball joint nut may not have been tightened properly, allowing the front upper control arm to detach from the knuckle assembly.

Conseqence Of Defect

A detached control arm can cause a loss of vehicle steering and control, increasing the risk of a crash.

Corrective Action

Dealers will inspect the upper control arm ball joint nut, and replace the nut and/or knuckle assembly, as necessary, free of charge. Owner notification letters were mailed June 6, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24S76. This recall expands previous NHTSA recall number 24V949.

Additional Notes


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